C-2151064 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151064 -1
G
2151064 -2
G
D
2151064 -5
G
2151064 -6
G
2151064 -7
G
15
3- 2151064 -2
G
7- 2151064 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE
4
SERVO
4 ^{LATCH PLATE} 12
NONE
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
15
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
DOUBLE ACTING
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
DOUBLE ACTING
MECHANICAL FEED
PNEUMATIC FEED
DOUBLE ACTING
-
-
-
MECHANICAL FEED
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.78 mm [.070]
INSUL 3.18 mm [.125]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{AMP MCP 1.5K SINGLE-WIRE SEALING}
C
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
3.70-4.30 mm [.146-.169 IN]
n ^{1.40-2.10 mm [.055-.083 IN]}
TERMINAL
114-18386
-
-
APPLICATION
SPECIFICATION
-
-
-
TERMINALS APPLIED
13
TE TERMINAL
1241380-1
1241380-2
1241380-3
1-1241380-2
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_1_1
1-1241380-3
C1__DWG_PN_2_1
964971-1
C1__DWG_PN_3_1
C1__DWG_PN_1_2
2-1241380-3
C1__DWG_PN_2_2
964972-1
C1__DWG_PN_3_2
C1__DWG_PN_1_3
1534162-1
C1__DWG_PN_2_3
963530-1
C1__DWG_PN_3_3
C1__DWG_PN_1_4
TE SEAL
CRIMP HEIGHT
mm [INCH]
1.26+/-0.05 [.050+/-.002] ^{W1__DWG_WGAUGE_1}
1.15+/-0.05 [.045+/-.002] ^{W1__DWG_WGAUGE_2}
1.04+/-0.05 [.041+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT ⁹
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.1
W1__DWG_CRIMP_HT_2
6.1
W1__DWG_CRIMP_HT_3
7.3
SEAL PN
C1__DWG_PN_4_0
964971-1
964972-1
963530-1
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
INSULATION
RANGE
1 _{RECOMMENDED SPARE PARTS}
B
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151064 -4
2151064 -4
2151064 -5
2151064 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
A
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.}
14 _{APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE}
AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION. APPLY #1-23419-5
LOC-TITE TO THREADS.
15 _{THIS APPLICATOR IS EQUIPED WITH THE DOUBLE}
ACTING PNEUMATIC FEED WITH SENORS, AND IS
APPLICATION SPECIFIC AND DOES NOT REQUIRE
ITEMS 49 & 248.
AMP 4805 REV 31MAR2000
5
4
3
2119950-1
2119951-1
2161326-1
2119950-2
2119949-1
2119951-1
2161326-1
2119950-2
2119949-1
2119950-1
2119950-2
-
-
-
2119949-1
2119950-1
2119951-1
2161326-1
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
1338685-1
-
-
1338685-1
1338685-1
-
-
1338685-1
1338685-1
1338685-1
1338685-1
-
-
-
1338685-1
1338685-1
-
-
-
5-18022-5
8- 2151064 -5
8- 2151064 -4
5-18022-5
5-18022-5
8- 2151064 -5
8- 2151064 -4
5-18022-5
5-18022-5
5-18022-5
5-18022-5
-
-
-
5-18022-5
5-18022-5
8- 2151064 -5
8- 2151064 -4
-
2119641-1
1901094-3
-
-
2119653-1
1901094-3
-
-
2119653-1
2119641-1
-
-
-
-
2119653-1
2119641-1
1901094-3
-
-
2119799-1
-
-
2119799-1
-
-
-
2119799-1
-
2119799-1
2119799-1
-
-
-
-
2119799-1
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
1722362-1
-
2168400-6 (QUANTITY 2)
-
1722362-1
-
2063440-1
1722362-1
-
-
-
-
2063440-1
2168400-6 (QUANTITY 2)
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-1
--
7^-1
--
--
--
-1
-1
--
-1
-1
6^-1
-1
--
-----
-1---
1-111
---1-
---1-
---1-
1-111
1-111
-1---
11111
11111
11111
11111
-22--
-77 -32 -7 -6 -5 -2 -1
1803430-1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
18023-1
2168400-6
PART NO
AIR FEED MODULE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 5.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
-
1
1803430
290
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
1803259
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-4
244
-
1
2079764
243
-
1
2119083
242
-
1
18023-1
241
-
2
2168400-6
240
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1 A 66
P
LTR
F
F1
G
G1
ECR-16-001553
ECR-16-003060
ECR-16-011268
ECR-16-012431
REVISIONS
DESCRIPTION
1
DATE
05FEB2016
21MAR2016
05AUG2016
30AUG2016
DWN
APVD
XZ JD
RK TE
YY JT
TB TE
-- - - - - 1
2119580-1 MECHANICAL FEED ASSEMBLY
-
1
2119580-1
239
-- - - - 1 -
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
-- - 1 1 - -
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
-- - 1 1 - -
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
-1 1 1 1 1 1
993111-1 PIN, SLOTTED SPRING 3.0 X 20.0
-
1
993111-1
177
-1 1 1 1 1 1
8-22280-7 SPRING, COMPRESSION
-
1
8-22280-7_SIMP
176
-1
-1
11111
11111
1752353-2
1901680-2
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
-
1
1752353-2
175 _D
-
1
1901680-2
174
-2 - - - 2 -
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1 1 1 1 1 1
994969-1 MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
-1 - - - 1 -
240638-1 SPRING, FEED FINGER
-
1
240638
163
-1 - - - 1 -
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
-1 - - - 1 -
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
-- - 1 1 - -
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1 1 1 1 1 1
1-22281-8 SPRING, COMPRESSION
-
1
1-22281-8
121
-1 1 1 1 1 1
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
-1 1 1 1 1 1
2-690438-8 FRONT STRIP GUIDE
-
1
2-690438-8
96
-2 2 2 2 2 2
2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0
-
2
2168083-1
95
-1 1 1 1 1 1
2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65
-
1
2168083-6
93
-1 1 1 1 1 1
455888-5 SPACER, CRIMPER
-
1
455888-5
82
-1 1 1 1 1 1
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1 1 - - 1 1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2 2 2 2 2 2
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1 1 - 1 1 1
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6 ^-3
-2
3-333
22222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1
-1
11111
---11
2079383-4
5-18022-5
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
-
1
2079383-4
60
-
1
5-18022-5
59
C
14 ^{- 1}
-1
11111
---11
985575-3
1338685-1
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
-
1
985575-3
57
-
1
1338685-1
56
-4 4 4 4 4 4
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
- 1 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
-
1
1-5018030-0
52
-1 1 1 1 1 1
1901681-1 HOLDDOWN, TERMINAL
-
1
1901681-1
51
6 ^-1
--
11111
---12
1-1752354-9 STANDOFF,HOLD-DOWN
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
1-1752354-9
50
-
3
18023-9
49
-- - - - - 1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-- - - - - 1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-1 1 1 1 1 1
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1 1 - 1 1 1
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1 1 1 1 1 1
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1 1 - 1 1 1
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1 1 - 1 1 1
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1 1 1 1 1 1
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6 ^-1
7^-1
-1
11111
1-111
11111
2119085-1
2119092-1
1-1752356-7
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
-
1
1-1752356-7
34
-2 2 2 2 2 2
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1 1 1 1 1 1
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1
-1
11111
11111
1-1320908-2 SPACER, STRIP GUIDE
1-1901086-8 PLATE, STRIP GUIDE
-
1
1-1320908-2
30
-
1
1-1901086-8
29
B
-1 1 1 1 1 1
1-455888-0 SPACER, CRIMPER
-
1
1-455888-0
28
-2 2 2 2 2 2
22283-1
SPRING, COMPRESSION
-
2
22283-1
27
-1 1 1 1 1 1
356835-1 LEVER, DRAG RELEASE
-
1
356835-1
26
-1 1 1 1 1 1
240792-1 DRAG, TERMINAL
-
1
240792-1
25
-1 1 1 1 1 1
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1 1 1 1 1 1
980371-4 SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1 1 1 1 1 1
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1 1 1 1 1 1
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1 1 1 1 1 1
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
1^-1
-1
11111
11111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-1 1 1 1 1 1
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1-1 1 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1^-1
1 ¹¹
-1
11111
11111
11111
318707-1
3-1333203-1
2119781-1
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
-
1
318707-1
9
-
1
3-1333203-1
8
-
1
2119781-1
5
-1 1 1 1 1 1
238011-2 BLOCK, CRIMPER SPACER
-
1
238011-2
4
1 ¹¹
-1
11111
11111
1633996-4
455888-5
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
-
1
1633996-4
3
-
1
455888-5
2
1 ¹¹
11111
3-456404-0 CRIMPER, WIRE PREMIUM
-
1
3-456404-0
1
-77 -32 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
DWN
Y.YIN
CHK
G.BAILEY
APVD
S.XI
PRODUCT SPEC
25APR2011
25APR2011
25APR2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151064
SCALE
SHEET
1:2
OF
14
-
REV
G2
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION