C-2151057 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2151057 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151057 -1

2151057 -2

2151057 -5

2151057 -6

2151057 -7

7- 2151057 -7

2011

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151057 -5

8- 2151057 -4

5-18022-5

8- 2151057 -5

8- 2151057 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.03 mm [.080]

INSUL 3.30 mm [.130]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: TAB 1.6 X 0.6 MM TYP A

WIRE STRIP LENGTH

3.70-4.30 mm [.146-.169 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-18082

(B)114-18081

INSULATION DIAMETER RANGE

n 2.60mm MAX [.102 IN MAX]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE SEAL

C1__DWG_PN_3_0

(A) 964269-2

C1__DWG_PN_1_1

(B) 964274-2

C1__DWG_PN_2_1

1394133-1

C1__DWG_PN_3_1

(A) 964269-3

C1__DWG_PN_1_2

(B) 964274-3

C1__DWG_PN_2_2

963530-1

C1__DWG_PN_3_2

(A) 964269-5

C1__DWG_PN_1_3

(B) 964274-8

C1__DWG_PN_2_3

964972-1

C1__DWG_PN_3_3

(B) 4-964274-1

C1__DWG_PN_2_4

TE SEAL

INS RANGE C1__DWG_PN_4_0

1.2-1.6mm

1.4-1.9mm

1.9-2.4mm

WIRE

SIZE

1.00mm2

0.75mm2

0.5mm2

CRIMP HEIGHT

mm [INCH]

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_1

1.18+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.0

W1__DWG_CRIMP_HT_2

3.8

W1__DWG_CRIMP_HT_3

4.8

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: MICRO TIMER 2 CONTACT

WIRE STRIP LENGTH

3.70-4.30 mm [.146-.169 IN]

TERMINAL

APPLICATION

SPECIFICATION

(B)114-18081

INSULATION DIAMETER RANGE

n 2.60mm MAX [.102 IN MAX]

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE SEAL

C2__DWG_PN_3_0

(B) 1241732-2

C2__DWG_PN_1_1

964971-1

C2__DWG_PN_3_1

(B) 4-1241732-1

C2__DWG_PN_1_2

963530-1

C2__DWG_PN_3_2

964972-1

C2__DWG_PN_3_3

TE SEAL

C1__DWG_PN_4_0

C2__DWG_PN_4_0

INS

RANGE

C1__DWG_PN_4_1

1.2-1.6mm

1.4-1.9mm

1.9-2.4mm

WIRE

SIZE

1.00mm2

0.75mm2

0.5mm2

CRIMP HEIGHT

mm [INCH]

1.36+/-0.05 [.054+/-.002] W2__DWG_WGAUGE_1

1.27+/-0.05 [.050+/-.002] W2__DWG_WGAUGE_2

1.18+/-0.05 [.046+/-.002] W2__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

3.5

W2__DWG_CRIMP_HT_2

4.4

W2__DWG_CRIMP_HT_3

5.3

W2__FA_SETTING_1

W2__FA_SETTING_2

W2__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151057 -4

2151057 -5

2151057 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

-1-111

----1-

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-15-013313

ECR-16-002227

REVISIONS

DESCRIPTION

DATE

09SEP2015

17FEB2016

DWN

APVD

JH TE

XZ JDG

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

-1-111

2119798-1 DETENT PIN

2119798-1

247

-1-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-11111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

-11111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1 1 1

-11111

--22--

2119083-1

7-18023-7

2168400-6

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

7-18023-7

241 D

2168400-6

240

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-11111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

4 - - REF REF - -

--11--

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1--11

-22222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

13 - 1 1 1 1 1

985575-3

SCR, FLT SKT HD CAP M3 X 10.0

985575-3

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1901681-1 HOLDDOWN, TERMINAL

1901681-1

6- 1 1 1 1 1

----12

1-1752354-8

18023-9

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

1-1752354-8

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

-1-111

-11111

2119085-1

2119092-1

1-1752356-3

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085

2119092-1

1-1752356-3

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1-1320908-2 SPACER, STRIP GUIDE

1-1320908-2

-11111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

-11111

1-455888-8 SPACER, CRIMPER

1-455888-8

-11111

1320928-6 STRIP GUIDE

1320928-6

-11111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

1- 1 1 1 1 1

-11111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

2119805-1

318707-1

1333204-6

2119781-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

2119805-1

318707-1

1333204-6

2119781-1

-11111

238011-4

BLOCK, CRIMPER SPACER

238011-4

11 1 1 1 1 1

-11111

2119784-4

455888-5

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

2119784-4

455888-5

11 1 1 1 1 1

1-456405-6 CRIMPER, WIRE PREMIUM

1-456405-6

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

03OCT2011

B. WEAVER

CHK

L. GROSS

03OCT2011

APVD

03OCT2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151057

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷