C-2151042 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151042 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151042 -1

2151042 -2

2151042 -5

2151042 -6

2151042 -7

7- 2151042 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.27 mm [.050]

INSUL 1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 1.2MM CONTACT ASSEMBLY

WIRE STRIP LENGTH

3.00-3.60 mm [.118-.142 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-18464

INSULATION DIAMETER RANGE

n 1.10-1.75 mm [.043-.069 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1452653-1

C1__DWG_PN_1_1

1452653-2

C1__DWG_PN_2_1

1452653-3

C1__DWG_PN_3_1

7-1452653-1

C1__DWG_PN_4_1

7-1452653-2

C1__DWG_PN_1_2

7-1452653-3

C1__DWG_PN_2_2

1718348-1

C1__DWG_PN_3_2

1718348-2

C1__DWG_PN_4_2

1718348-3

C1__DWG_PN_1_3

WIRE

SIZE

0.35mm2

22 AWG

0.25mm2

24 AWG

CRIMP HEIGHT

mm [INCH]

0.84+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_1

0.83+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_2

0.78+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_3

0.75+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.6

W1__DWG_CRIMP_HT_2

8.7

W1__DWG_CRIMP_HT_3

9.2

W1__DWG_CRIMP_HT_4

9.5

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151042 -4

2151042 -5

2151042 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-16-003868

REVISIONS

DESCRIPTION

DATE

14MAR2016

DWN

APVD

MR TE

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2119951-1

8- 2151042 -5

1901094-3

2168400-6 (QUANTITY 2)

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

1338685-1

8- 2151042 -4

5-18022-5

8- 2151042 -5

8- 2151042 -4

5-18022-5

2119653-1

1901094-3

2119653-1

2168400-6 (QUANTITY 2)

----1-

-1-111

--1---

-11111

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-3

2079764-1

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-3

244

2079764

243

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

6- 1 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

2119083

242

7-18023-7

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241 D

2168400-6

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

----1-

2063440-1 AIR FEED MODULE

--11--

2119740-2 TAG,IDENTIFICATION

2063440-1

238

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

-11111

1976053-2 LOCATER BLOCK,TERMINAL

1976053-2

179

-22222

1-2079383-0 SCR, BHSC, RoHS (M3 X 6)

1-2079383-0

178

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

-11111

8-22280-7 SPRING, COMPRESSION

8-22280-7_SIMP

176

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

455888-5

2119956-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

455888-5

2119956-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 - 3 3 3

-11111

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

992763-5

2079383-4

----11

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----11

1338685-1 PAWL, FEED

1338685-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

-11111

1-1901681-0 HOLDDOWN, TERMINAL

1-1901681-0

6- 1 1 1 1 1

1-1752354-5 STANDOFF,HOLD-DOWN

1-1752354-5

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

2119644-1 RAM WASHER, PRECISION

2119644-1

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

2119085-1

2119092-1

2-1752356-0

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

2119085

2119092-1

2-1752356-0

-22222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-11111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-11111

1320908-3 SPACER, STRIP GUIDE

1320908-3

-11111

2119959-2 ASSEMBLY, STRIP GUIDE

2119959-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

-11111

1-455888-0

1320928-6

2168083-2

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

1-455888-0

1320928-6

2168083-2

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

11 1 - 1 1 1 1 1

-11111

2119533-1

2119806-1

3-22280-3

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

2119533

2119806

SIMP_3-22280-3

-11111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

2119805-1 SHEAR HOLDER, FRONT

2119805-1

1- 1 1 1 1 1

462006-6

FLOATING SHEAR, FRONT

462006-6

12 - - 1 - - -

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2-1333225-0

1-2119757-0

4-238011-2

1-1633989-8

2-1490019-3

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION, SPECIAL

CRIMPER, WIRE PREMIUM

2-1333225-0

1-2119757-0

4-238011-2

1-1633989-8

2-1490019-3

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

22SEP2011

22SEP2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151042

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷