C-2151041 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151041 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

ECR-14-017009

ECR-14-017717

ECR-16-000681

REVISIONS

DESCRIPTION

DATE

18NOV2014

26NOV2014

15JAN2016

DWN

APVD

LG GB

JH GB

2151041 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

SERVO LATCH PLATE

2119951-1

8- 2151041 -5

1901094-3

2168400-6 (QUANTITY 2)

SMART APPLICATOR

2161326-1

8- 2151041 -4

----1-

2119641-1 FEED CAM, AIR FEED

2119641-1

248

2151041 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119949-1

2119951-1

2161326-1

1338685-1

5-18022-5

8- 2151041 -5

8- 2151041 -4

2119653-1

1901094-3

2168400-6 (QUANTITY 2)

-1-111

--1---

-11111

2119798-1

1-22279-3

2119758-1

2119082-4

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-4

244

2151041 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-1

2119641-1

2119799-1

2063440-1

-11111

6- 1 1 1 1 1

2079764-1

2119083-1

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

2079764

243

2119083

242

7-18023-7

2151041 -6

NON-CRIMP HEIGHT ADJUST

SERVO

-11111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241 D

2168400-6

4 LATCH PLATE 12

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240

2119580-1

2151041 -7

FINE CRIMP HEIGHT ADJUST

NONE

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

7- 2151041 -7

CRIMP TOOLING KIT

----1-

2063440-1 AIR FEED MODULE

--11--

2119740-2 TAG,IDENTIFICATION

2063440-1

238

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

APPLICATOR DATA

-11111

993111-1

8-22280-7

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

993111-1

177

8-22280-7_SIMP

176

CRIMP

SIZE

TYPE

-11111

1752353-2 GUIDE PIN,HOLDDOWN

1752353-2

175

WIRE 1.27 mm [.050]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10135

-11111

----2-

-11111

- REF REF REF REF REF

1901680-2

21045-3

994969-1

994970-2

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

SPRING, FEED FINGER

240638

163

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: AMP MCP 1.2 LL SWS

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

----1-

- - REF REF - -

--11--

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

3.00-3.60 mm [.118-.142 IN]

n 1.10-1.75 mm [.043-.069 IN]

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

TERMINAL

114-18464

APPLICATION

SPECIFICATION

- - REF REF - -

-11111

2119944-1

455888-4

2119956-1

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

2119944-1

117

455888-4

2119956-1

C TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

1452665-1

C1__DWG_PN_1_1

1452665-2

C1__DWG_PN_2_1

1452665-3

C1__DWG_PN_1_2

7-1452665-1

C1__DWG_PN_2_2

7-1452665-2

C1__DWG_PN_1_3

7-1452665-3

C1__DWG_PN_2_3

TE SEAL

C1__DWG_PN_3_0

967067-1 13

C1__DWG_PN_3_1

963142-2 13

C1__DWG_PN_3_2

TE SEAL

C1__DWG_PN_4_0

967067-2 13

C1__DWG_PN_4_1

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

----11

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

14 - 1 1 1 1 1

----11

-44444

985575-4

1338685-1

2168400-1

SCR, FLT SKT HD CAP M3 X 12.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

985575-4

1338685-1

2168400-1

0.35mm2

0.84+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

7.7

W1__FA_SETTING_1

-11111

1-5018030-0 NUT, HEX, REG, RoHS, M3.5

1-5018030-0

22AWG

0.83+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

7.8

W1__FA_SETTING_2

0.25mm2

0.78+/-0.03 [.031+/-.001] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

8.3

W1__FA_SETTING_3

24AWG

0.75+/-0.03 [.030+/-.001] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

8.6

W1__FA_SETTING_4

-11111

6- 1 1 1 1 1

----12

1-1901681-0

2-1752354-0

18023-9

HOLDDOWN, TERMINAL

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

1-1901681-0

2-1752354-0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151041 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2151041 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2151041 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151041 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

-1-111

-11111

-22222

-11111

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1752356-6

2079383-5

2161328-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085

2119092-1

1752356-6

2079383-5

2161328

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

-11111

1-1320908-0

2119959-2

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1-1320908-0

2119959-2

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.

-11111

455888-3

1320928-2

2168083-2

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

455888-3

1320928-2

2168083-2

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.

INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.

TO THE SEAL 967067-2,INSULATION RANGE IS n 1.10-1.40 [.043 - .055 IN.]

TO THE SEAL 967067-1,INSULATION RANGE IS n 1.40-1.75 [.055 - .069 IN.]

TO THE SEAL 963142-2,INSULATION RANGE IS n 1.10-1.30 [.043 - .052 IN.]

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 DUE TO THE DEMANDS OF APPLICATION SPEC 114-18464

IT IS IMPORTANT, IF THE ANVIL IS MOVED OR REPLACED,

THAT IT IS BAISED TOWARDS THE OPERATORS POSITION

AS FOR AS POSSIBLE WHEN RESCUING TO THE BASE PLATE.

--1---

-22222

-11111

-1-111

----1-

-77 -7 -6 -5 -2 -1

2119957-2

1655785-9

1-1976053-3

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

SCR, BTN SKT HD CAP (M3 X 6)

LOCATER BLOCK,TERMINAL

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

2119957-2

260

1655785-9

254

1-1976053-3

253

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-11111

1- 1 1 1 1 1

-11111

1- 1 1 1 1 1

15 1 1 1 1 1 1 1

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-9

3-1333225-9

2119781-1

238011-4

1633965-2

455888-9

1-1673600-0

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-9

3-1333225-9

2119781-1

238011-4

1633965-2

455888-9

1-1673600-0

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

S.ZOU

CHK

T.ELBIN

APVD

S.XI

PRODUCT SPEC

11MAR2011

APPLICATION SPEC

WEIGHT

< select from list >

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151041

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷