C-2151034 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151034 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2151034 -2

FINE CRIMP HEIGHT ADJUST

2151034 -5

FINE CRIMP HEIGHT ADJUST

2151034 -6

NON-CRIMP HEIGHT ADJUST

2151034 -7

FINE CRIMP HEIGHT ADJUST

7- 2151034 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 10

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

2161540-1

1338685-1

5-18022-5

8- 2151034 -5

8- 2151034 -4

5-18022-5

1901094-3

2119641-1

1976043-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

SIZE

WIRE .176 [4.47 mm]

INSUL -

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: FULLY INSULATED FASTON

WIRE STRIP LENGTH

.265-.297 IN [6.73-7.54 mm]

TERMINAL

APPLICATION

SPECIFICATION

114-2123

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-520102-1

C1__DWG_PN_1_1

5-520183-2

C1__DWG_PN_2_1

2-520274-2

C1__DWG_PN_3_1

C1__DWG_PN_4_1

2-520102-2

C1__DWG_PN_1_2

9-520183-2

C1__DWG_PN_2_2

2-521144-2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

2-520181-2

C1__DWG_PN_1_3

2-520193-2

C1__DWG_PN_2_3

2-520261-2

C1__DWG_PN_3_3

C1__DWG_PN_4_3

2-520181-4

C1__DWG_PN_1_4

9-520193-2

C1__DWG_PN_2_4

9-520261-2

C1__DWG_PN_4_4

5-520181-2

2-521102-2

2-520263-2

9-520181-2

2-521104-2

2-520263-4

2-520183-2

2-521308-2

5-520263-2

2-520183-4

2-521406-2

GROUP 1 14 15

GROUP 2 14 15

WIRE

SIZE

18, (2)22, or (1)20+(1)22

20 or 22

CRIMP HEIGHT

INCH [mm]

0.070+/-0.002 [1.78+/-0.05] W1__DWG_WGAUGE_1

0.065+/-0.002 [1.65+/-0.05] W1__DWG_WGAUGE_2

CRIMP HEIGHT 8

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.3

W1__FA_SETTING_2

.125 IN [3.175mm]

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

9 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

10 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

11 ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE.

12 ITEMS 5 AND 9 OR ITEMS 10 AND 22 ARE REQUIRED WHEN RUNNING

ON A LEADMAKER.

ITEM 42 OR 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE.

13 FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS.

14 GROUP 1 TERMINALS: n .135 IN [3.43mm] MAX INSULATION

GROUP 2 TERMINALS: n .200 IN [5.08mm] MAX INSULATION

AMP 4805 REV 31MAR2000

15 USE ITEMS 5, 9, OR 42 WITH GROUP 1 TERMINALS

USE ITEMS 10, 22, OR 43 WITH GROUP 2 TERMINALS

16 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .12 IN

[3.05mm] 60/40 SOLID CORE) AND MEASURE AT

CENTER OF SLUG.

2151034 -4

2151034 -5

2151034 -6

17 IT MAY BE NECESSARY TO MODIFY THE

T-TERMINATING/K-PRESS BASE PLATE BEFORE USE

BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD

STOP AS SHOWN.

18 ITEMS 253 AND 255 MUST BE INSTALLED IN THE

G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE

INSTALLING THE APPLICATOR.

19 ITEM 257, REQUIRED IF APPLICATOR IS RUN

ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256,

REQUIRED IF APPLICATOR IS BEING USED ON

G-TERMINATOR.

20 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

21 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

22 HOLD DOWN BRACKET 803931-1 IS NEEDED IN ORDER TO BE USED WITH K-PRESS

19 - - 1 - -

19 - REF REF REF REF

18 - REF REF REF REF

18 - 1 1 1 1

-1111

6- 1 - 1 1

----1

-1-11

--1--

-1111

-77 -7 -6 -5 -2

2119957-2

462992-5

679532-1

189728-1

568681-1

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

2119758-1

18023-1

PART NO

APPLICATOR SHIM PACK

GUARD ASSY

INSERT, GUARD

BRACKET, SPACER

SPACER, BASE PLATE

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

SCR, SKT HD CAP M3 X 5.0

DESCRIPTION

2119957-2

260

462992-5_BOM

257

679532-1_BOM

256

189728-1_BOM

255

568681-1_BOM

253

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

18023-1

241

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-001464

ECR-15-011872

ECR-15-016137

ECR-16-016256

REVISIONS

DESCRIPTION

DATE

29JAN2015

10AUG2015

04NOV2015

16NOV2016

DWN

APVD

LG TE

JH UG

JH JDG

TB CT

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1

2063440-2 AIR FEED MODULE

2063440-2

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

1901094-3 SPACER, FEEDER

1901094-3

198

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

----1

994970-2

240638-1

COUNTER, MAGNETIC

SPRING, FEED FINGER

COUNTER_994970

164

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- REF REF -

-11-

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-4444

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-1111

455888-4

SPACER, CRIMPER

455888-4

-1111

240641-6

SPACER

240641-6

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2161332-2 DEPRESSOR, WIRE FUNNEL

2161332-2

-1111

2161331-1 SPACER, WIRE FUNNEL DEPRESSOR

2161331

-2222

1-18028-4 WASHER, FLAT, REG M3

1-18028-4

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

21 - 3 - 3 3

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5

462427-2

SCR, HEX HD CAP, M4 X 6.0

FINGER, FEED

5-18022-5

462427-2

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

1-2119656-9 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

15 - 1 1 1 1

-1111

462433-7

462433-6

2079383-7

SUPPORT, INSULATION

SCR, BHSC, RoHS (M8 X 25)

462433-7

462433-6

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-2 RAM WASHER, PRECISION

2119644-2

21 - 1 1 1 1

2119085-1 FA HEAD, ATLANTIC STYLE

2119085_PRE_REV_K

6- 1 - 1 1

-2222

2119092-1

5-22278-1

BOLT, ADJUSTMENT

SPRING, COMPRESSION

2119092-1

SIMP_5-22278-1

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-2222

1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 5

1-2168083-4

-1111

2161336-1 PLATE, REAR STRIP GUIDE

2161336-1

-2222

22281-9

SPRING, COMPRESSION

SIMP_22281-9

-1111

356835-1

LEVER, DRAG RELEASE

356835-1

-1111

240792-1

DRAG, TERMINAL

240792-1

-1111

684042-4

980371-4

GUIDE, STRIP, FRONT

SCR, SKT HD SHLDR 5.0 DIA X 6.0

684042-4

980371-4

15 12 - 1 1 1 1

-1111

462431-6

2168083-2

WIRE FUNNEL

SCR, SKT HD CAP, RoHS, M4 X 8.0

462431-6

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

-1111

463460-3

HOLD DOWN, TERMINAL

463460_HOLD_DOWN-3

1- 1 1 1 1

-4444

469542-3

1-2168083-1

REAR FLOATING SHEAR

SCR, SKT HD CAP, RoHS, M3 X 6

469542-3

1-2168083-1

1- 1 1 1 1

-1111

2161335-2

2119862-2

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

2161335-2

2119862-2

1- 1 1 1 1

-1111

2280441-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2280441

SIMP_3-22280-3

-1111

356885-4

STOP, SHEAR

356885-4

15 - 1 1 1 1

11 1 1 1 1

11 - 1 1 1 1

-1111

462843-6

462843-5

464291-4

803925-2

2-690468-5

TERMINAL SUPPORT

ANVIL, SAND-BLASTED 22-18

GUIDE, CARRIER SCRAP

DEPRESSOR SHEAR, REAR

462843-6

462843-5

464291-4

803925-2

2-690468-5

15 12 - 1 1 1 1

-1111

462431-1

238009-3

WIRE FUNNEL

BLOCK, FL CRIMPER SPACER

462431-1

238009-3

11 1 1 1 1

464290-1

CRIMPER, SEMI-FLAT 22-18

464290-1

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

21OCT2011

B. WEAVER

CHK

21OCT2011

G. HOFFNER

APVD

21OCT2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

OCEAN SIDE FEED

APPLICATOR

DRAWING NO

RESTRICTED TO

2151034

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷