C-2151032 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151032 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2151032 -2

FINE CRIMP HEIGHT ADJUST

2151032 -5

FINE CRIMP HEIGHT ADJUST

2151032 -6

NON-CRIMP HEIGHT ADJUST

2151032 -7

FINE CRIMP HEIGHT ADJUST

7- 2151032 -7

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 10

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

2161540-1

1338685-1

5-18022-5

8- 2151032 -5

8- 2151032 -4

5-18022-5

1901094-3

2119641-1

1976043-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE .205 [5.21 mm]

INSUL .000 [0.00 mm]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA:

TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: FULLY INSULATED FASTON

WIRE STRIP LENGTH

.265-.297 IN [6.73-7.54 mm]

TERMINAL

APPLICATION

SPECIFICATION

114-2123

INSULATION DIAMETER RANGE

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

3-350815-2

C1__DWG_PN_1_1

3-520116-2

C1__DWG_PN_2_1

3-520140-2

C1__DWG_PN_3_1

5-520150-2

C1__DWG_PN_4_1

5-350815-2

3-520124-2

3-520140-4

6-520150-2

3-350819-2

9-520124-2

5-520140-2

3-520276-2

5-350819-2

9-520140-2

9-520276-2

3-520106-2

3-520150-2

3-521142-2

3-521150-2

3-1969626-1

GROUP 1 14 15

GROUP 2 14 15

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

WIRE

SIZE

14 AWG

16, (2)18, OR (3)20

CRIMP HEIGHT

INCH [mm]

0.075+/-0.002 [1.91+/-0.05] W1__DWG_WGAUGE_1

0.070+/-0.002 [1.78+/-0.05] W1__DWG_WGAUGE_2

CRIMP HEIGHT 8

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.4

W1__DWG_CRIMP_HT_2

7.7

W1__FA_SETTING_1

.187 IN [4.750mm]

W1__FA_SETTING_2

.187 IN [4.750mm]

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

9 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

10 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

11 ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE.

12 ITEMS 5 AND 9 OR ITEMS 10 AND 22 ARE REQUIRED WHEN RUNNING

ON A LEADMAKER.

ITEM 42 OR ITEM 43 REQUIRED WHEN RUNNING ON A BENCH MACHINE.

13 FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS.

14 GROUP 1 TERMINALS: n .160 IN [4.06mm] MAX INSULATION

GROUP 2 TERMINALS: n .260 IN [6.60mm] MAX INSULATION

AMP 4805 REV 31MAR2000

15 USE ITEMS 5, 9, OR 42 WITH GROUP 1 TERMINALS

USE ITEMS 10, 22, OR 43 WITH GROUP 2 TERMINALS

16 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN

[4.83mm] 60/40 SOLID CORE) AND MEASURE AT

CENTER OF SLUG.

2151032 -4

2151032 -5

2151032 -6

17 IT MAY BE NECESSARY TO MODIFY THE

T-TERMINATING/K-PRESS BASE PLATE BEFORE USE

BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD

STOP AS SHOWN.

18 ITEMS 253 AND 255 MUST BE INSTALLED IN THE

G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE

INSTALLING THE APPLICATOR.

19 ITEM 257, REQUIRED IF APPLICATOR IS RUN

ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256,

REQUIRED IF APPLICATOR IS BEING USED ON

G-TERMINATOR.

20 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

21 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

--1--

19 - REF REF REF REF

18 - 1 1 1 1

6- 1 - 1 1

----1

-1-11

-2-22

--1--

-1111

-77 -7 -6 -5 -2

2119957-2

462992-5

679532-1

189728-1

568681-1

8-21084-0

2119640-1

1803259-1

2119641-1

2119798-1

1-22279-3

2119758-1

18023-1

PART NO

APPLICATOR SHIM PACK

GUARD ASSY

INSERT, GUARD

BRACKET, SPACER

SPACER, BASE PLATE

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, FLANGED

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

SCR, SKT HD CAP M3 X 5.0

DESCRIPTION

2119957-2

260

462992-5_BOM

257

679532-1_BOM

256

189728-1_BOM

255

568681-1_BOM

253

8-21084-0_GATD

252

2119640-1

250

1803259-1

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

18023-1

241

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-011866

ECR-15-012176

ECR-15-016183

ECR-16-015863

REVISIONS

DESCRIPTION

DATE

10AUG2015

17AUG2015

05NOV2015

16NOV2016

DWN

APVD

JH TE

JH JDG

TB CT

--22-

-----

----1

--11-

----2

-1111

- REF REF REF REF

----1

- REF REF -

-11-

-1111

-4444

-1111

-2222

-1--1

-2222

-1-11

21 - 3 - 3 3

-2222

-1111

----1

-4444

-2222

----1

-1111

-1-11

15 - 1 1 1 1

-1111

-1-11

-1111

21 - 1 1 1 1

6- 1 - 1 1

-2222

-1111

-2222

-1111

-2222

-1111

15 12 - 1 1 1 1

-1111

1- 1 1 1 1

-4444

1- 1 1 1 1

-1111

1- 1 1 1 1

-1111

15 - 1 1 1 1

11 1 1 1 1

11 - 1 1 1 1

-1111

15 12 - 1 1 1 1

-1111

11 1 1 1 1

2168400-6

2119580-1

2063440-2

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-22281-8

1-690438-0

2168083-1

2168083-6

455888-4

240641-6

2119956-1

2161332-1

2161331-1

1-18028-4

2119740-1

2168078-1

2119793-1

992763-5

2-18032-5

2079383-4

5-18022-5

462427-2

2168400-1

2168083-8

18023-9

1-2119656-9

2119370-1

462433-7

462433-6

2079383-7

2119645-1

2119957-1

2119644-2

2119085-1

2119092-1

5-22278-1

2161328-1

1-2168083-4

2161336-1

22281-9

356835-1

240792-1

684042-4

980371-4

462431-5

2168083-2

1-18028-2

2119533-1

463460-3

469542-3

1-2168083-1

2161335-2

2119862-2

2280441-1

3-22280-3

356885-4

462843-6

462843-5

464282-2

803925-2

2-690468-5

462431-4

238009-3

464281-1

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SPRING, COMPRESSION

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M3 X 8.0

SCR, SKT HD CAP, RoHS, M5 X 65

SPACER, CRIMPER

SPACER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE FUNNEL

SPACER, WIRE FUNNEL DEPRESSOR

WASHER, FLAT, REG M3

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FINGER, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SUPPORT, INSULATION

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SPRING, COMPRESSION

HEX HEAD, FLANGED, M5 x 8mm LONG

SCR, SKT HD CAP, RoHS, M4 X 5

PLATE, REAR STRIP GUIDE

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

GUIDE, STRIP, FRONT

SCR, SKT HD SHLDR 5.0 DIA X 6.0

WIRE FUNNEL

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

HOLD DOWN, TERMINAL

REAR FLOATING SHEAR

SCR, SKT HD CAP, RoHS, M3 X 6

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

TERMINAL SUPPORT

ANVIL, SAND-BLASTED 16-14

GUIDE, CARRIER SCRAP

DEPRESSOR SHEAR, REAR

WIRE FUNNEL

BLOCK, FL CRIMPER SPACER

CRIMPER, SEMI FLAT 16-14

2168400-6

240

2119580-1

239

2063440-2

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

SIMP_1-22281-8

121

1-690438-0

2168083-1

2168083-6

455888-4

240641-6

2119956-1

2161332-1

2161331

1-18028-4

2119740-1

2168078-1

2119793

992763-5

2-18032-5

2079383-4

5-18022-5

462427-2

2168400-1

2168083-8

18023-9

1-2119656-9

2119370

462433-7

462433-6

2079383-7

2119645

2119957-1

2119644-2

2119085_PRE_REV_K

2119092-1

SIMP_5-22278-1

2161328

1-2168083-4

2161336-1

SIMP_22281-9

356835-1

240792-1

684042-4

980371-4

462431-5

2168083-2

1-18028-2

2119533

463460_HOLD_DOWN-3

469542-3

1-2168083-1

2161335-2

2119862-2

2280441-1

SIMP_3-22280-3

356885-4

462843-6

462843-5

464282-2

803925-2

2-690468-5

462431-4

238009-3

464281-1

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

17OCT2011

B. WEAVER

CHK

17OCT2011

G. HOFFNER

APVD

17OCT2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

OCEAN SIDE FEED

APPLICATOR

DRAWING NO

RESTRICTED TO

2151032

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷