C-2151029 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151029 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2012

DESCRIPTION

2151029 -2

FINE CRIMP HEIGHT ADJUST

2151029 -5

FINE CRIMP HEIGHT ADJUST

2151029 -6

NON-CRIMP HEIGHT ADJUST

2151029 -7

FINE CRIMP HEIGHT ADJUST

7- 2151029 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE .278 [7.06 mm]

INSUL -

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: FULLY INSULATED FASTON

WIRE STRIP LENGTH

.296-.328 IN [7.52-8.33 mm]

TERMINAL

C APPLICATION

SPECIFICATION

114-2123 18

INSULATION DIAMETER RANGE

.320 MAX

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

4-520447-2

C1__DWG_PN_1_1

9-520447-2

C1__DWG_PN_2_1

4-521097-2

C1__DWG_PN_3_1

C1__DWG_PN_4_1

WIRE

SIZE

10 19

12 OR (4)18

CRIMP HEIGHT

INCH [mm]

0.100+/-0.002 [2.54+/-0.05] W1__DWG_WGAUGE_1

0.095+/-0.002 [2.41+/-0.05] W1__DWG_WGAUGE_2

CRIMP HEIGHT 8

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.1

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.3

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151029-4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-2151029-5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-2151029-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

9 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

10 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

11 ITEM 7 MUST BE REMOVED IF APPLICATOR IS USED ON BENCH MACHINE.

12 ITEM 5 AND 9 ARE REQUIRED WHEN RUNNING ON A LEADMAKER.

ITEM 42 REQUIRED WHEN RUNNING ON A BENCH MACHINE.

13 FEED ADJUSTMENT MAY BE REQUIRED WHEN SWITCHING TERMINALS.

14 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .25 IN

[6.35mm] 60/40 SOLID CORE) AND MEASURE AT

CENTER OF SLUG.

AMP 4805 REV 31MAR2000

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 10

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2161540-1

8- 2151029 -5

8- 2151029 -4

1901094-3

2119641-1

1976043-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-2

.25 IN [6.35mm]

15 IT MAY BE NECESSARY TO MODIFY THE

T-TERMINATING/K-PRESS BASE PLATE BEFORE USE

BY ADDING A 10-32 HOLE TO RELOCATE THE FORWARD

STOP AS SHOWN.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

16 ITEMS 253 AND 255 MUST BE INSTALLED IN THE

G-TERMINATING UNIT CHIP RELIEF HOLE BEFORE

INSTALLING THE APPLICATOR.

17 ITEM 257, REQUIRED IF APPLICATOR IS RUN

ON T-TERMINATING UNIT/K-PRESS. GUARD, ITEM 256,

REQUIRED IF APPLICATOR IS BEING USED ON

G-TERMINATOR.

22 - - - - 1

23 22 - - - - 1

18 TERMINAL PITCH NOT COMPATIBLE WITH

--1--

MECHANICAL FEED.

22 17 - REF REF REF REF

19 CONSULT PRODUCT ENGINEERING BEFORE USING

22 17 - REF REF REF REF

10AWG WIRE

22 16 - 1 1 1 1

20 RECOMMENDED CRIMP HEIGHT FOR (1)12AWG+(1)18AWG

IS .095 # .002

22 16 - 1 1 1 1

-1-11

21 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF

ITEM 62. FOR -6 ONLY APPLY PART NUMBER 1-23419-5

LOCTITE TO THREADS OF ITEM 37.

----1

22 ITEMS NOT SHOWN.

23 ITEM 261 REQUIRED WHEN APPLICATOR IS REMOVED FROM

-1-11

-77 -7 -6 -5 -2

LEADMAKER AND PLACED IN AMP-O-LECTRIC* TERMINATING UNIT.

1-18023-1

803931-1

2119957-2

462992-5

679532-1

189728-1

568681-1

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

PART NO

SCR, SHC, M4x10

BRACKET, HOLD DOWN

APPLICATOR SHIM PACK

GUARD ASSY

INSERT, GUARD

BRACKET, SPACER

SPACER, BASE PLATE

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

1-18023-1_BOM

262

803931-1_BOM

261

2119957-2

260

462992-5_BOM

257

679532-1_BOM

256

189728-1_BOM

255

568681-1_BOM

253

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-13-010223

REVISIONS

DESCRIPTION

DATE

12OCT2012

25JUN2013

DWN

APVD

LG MC

CC TE

-1-11

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

--1--

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119758

245

-1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

--22-

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

-----

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1

2063440-1 AIR FEED MODULE

2063440-1

238

--11-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11-

----2

1901094-3

21045-3

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

1901094-3

198 D

21045-3

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

994969-1_GATD

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

----1

240638-1

SPRING, FEED FINGER

240638

163

----1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- REF REF -

-11-

SEE NOTE 4

1633743-1

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

-1111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-1111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-6666

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-1111

455888-4

SPACER, CRIMPER

455888-4

-1111

240641-6

SPACER

240641-6

-1111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1111

2161332-2 DEPRESSOR, WIRE FUNNEL

2161332-2

-1111

2161331-1 SPACER, WIRE FUNNEL DEPRESSOR

2161331

-2222

1-18028-4 WASHER, FLAT, REG M3

1-18028-4

-1--1

2119740-1 TAG,IDENTIFICATION

2119740-1

-2222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-1-11

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

21 - 3 - 3 3

-2222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-1111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

----1

462427-2

FINGER, FEED

462427-2

-4444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-2222

2168083-9 SCR, SKT HD CAP, RoHS, M4 X 20

2168083-9

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-1111

1-2119656-9 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-9

-1-11

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

12 - 1 1 1 1

-1111

462433-8

2079383-7

SUPPORT, INSULATION

SCR, BHSC, RoHS (M8 X 25)

462433-8

2079383-7

-1-11

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-11

2119957-1 APPLICATOR SHIM PACK

2119957-1

-1111

2119644-1 RAM WASHER, PRECISION

2119644-1

21 - 1 1 1 1

-1-11

2119085-1

2119092-1

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

2119085

2119092-1

-2222

5-22278-1 SPRING, COMPRESSION

SIMP_5-22278-1

-1111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-2222

1-2168083-4 SCR, SKT HD CAP, RoHS, M4 X 5

1-2168083-4

-1111

2161336-1 PLATE, REAR STRIP GUIDE

2161336-1

-2222

22281-9

SPRING, COMPRESSION

SIMP_22281-9

-1111

356835-1

240792-1

LEVER, DRAG RELEASE

DRAG, TERMINAL

356835-1

240792-1

-1111

684042-5

GUIDE, STRIP, FRONT

684042-5

-1111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-1111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-1111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-1111

2119533-1 STRIPPER, SIDE FEED

2119533

-1111

463460-3

HOLD DOWN, TERMINAL

463460_HOLD_DOWN-3

1- 1 1 1 1

-2222

469542-3

1-2168083-1

REAR FLOATING SHEAR

SCR, SKT HD CAP, RoHS, M3 X 6

469542-3

1-2168083-1

1- 1 1 1 1

-1111

2161335-2

2119862-2

SHEAR PLATE, REAR

SHEAR HOLDER, REAR

2161335-2

2119862-2

1- 1 1 1 1

-1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

-1111

356885-4

STOP, SHEAR

356885-4

12 - 1 1 1 1

11 1 1 1 1

11 - 1 1 1 1

-1111

462843-7

464291-5

803925-2

690468-6

TERMINAL SUPPORT

ANVIL, SAND-BLASTED 22-18

GUIDE, CARRIER SCRAP

DEPRESSOR SHEAR, REAR

462843-7

464291-5

803925-2

690468-6

12 - 1 1 1 1

-1111

462431-5

238009-3

WIRE FUNNEL

BLOCK, FL CRIMPER SPACER

462431-5

238009-3

11 1 1 1 1

464290-3

CRIMPER, SEMI-FLAT 22-18

464290-3

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

12JUN2012

B. WEAVER

CHK

12JUN2012

G. HOFFNER

APVD

12JUN2012 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151029

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷