C-2151026 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151026 -1
E
2151026 -2
E
2151026 -5
E
D
2151026 -6
E
2151026 -7
E
7- 2151026 -7
B
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.07 mm [.042]
INSUL 1.57 mm [.062]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{PIN AND SOCKET CONTACT SIZE 20 DF}
WIRE STRIP LENGTH
2.14-2.64 mm [.084-.104 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
114-10000
-
INSULATION DIAMETER RANGE
n ^{1.02-1.27 mm [.040-.050 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
745254-2
C1__DWG_PN_1_1
745253-2
C1__DWG_PN_2_1
1658543-2
C1__DWG_PN_3_1
1658544-2
C1__DWG_PN_4_1
745254-3
C1__DWG_PN_1_2
745253-3
C1__DWG_PN_2_2
1658543-3
C1__DWG_PN_3_2
1658544-3
C1__DWG_PN_4_2
WIRE
SIZE
22 AWG
24 AWG
26 AWG
CRIMP HEIGHT
mm [INCH]
0.92+/-0.055 [.036+/-.002] ^{W1__DWG_WGAUGE_1}
0.81+/-0.05 [.032+/-.002] ^{W1__DWG_WGAUGE_2}
0.76+/-0.05 [.030+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.0
W1__DWG_CRIMP_HT_2
8.1
W1__DWG_CRIMP_HT_3
8.5
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
B
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151026 -4
2151026 -4
2151026 -5
2151026 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{TERMINAL LUBRICANT IS RECOMMENDED.}
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
D
E
ECR-16-000940
EDR-16-012941
REVISIONS
DESCRIPTION
DATE
22JAN2016
23SEP2016
DWN
APVD
MR GB
MZ JDG
2119950-1
1338685-1
5-18022-5
2119641-1
2119799-1
2063440-1
2119951-1
-
8- 2151026 -5
1901094-3
-
2168400-6 (QUANTITY 2)
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
-
1338685-1
-
-
1338685-1
8- 2151026 -4
5-18022-5
8- 2151026 -5
8- 2151026 -4
5-18022-5
-
2119653-1
1901094-3
-
2119653-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
-
-
----1-
----1-
-1-111
-1-111
--1---
-11111
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-6
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-6
244
2119950-1
1338685-1
5-18022-5
2119641-1
2119799-1
2063440-1
-11111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
-
-
-
-
-
-
-
-
-
-
-
1
2119083
-
6^{- 1 1111}
2119083-1 RETAINER, INSULATION DIAL
242 _D
-
1
7-18023-7
-
-11111
7-18023-7 SCR, SKT HD CAP M3 X 4.0
241
-
2
2168400-6
-
-
-
-
-
-
--22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
240
-
1
2119580-1
-
-
-
-
-
-
-----1
2119580-1 MECHANICAL FEED ASSEMBLY
239
-
1
2063440-1
----1-
2063440-1 AIR FEED MODULE
238
--11--
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11--
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8^{- 1 1 1 1 1}
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
13 ^{- 1 1 1 1 1}
-11111
2119955-1
1-455888-0
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
-
1
2119955-1
113
-
1
1-455888-0
82
-11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-11111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
70
-1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-22222
-1-111
2168078-1
2119793-1
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
-
2
2168078-1
66
-
1
2119793
63
C
6^{- 3 - 3 3 3}
-11111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----11
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----11
1338685-1 PAWL, FEED
-
1
1338685-1
56
-44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-22222
2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0
-
2
2168083-3
53
-11111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-11111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-11111
690753-2
SPACER, TONKER
-
1
690753-2
50
----12
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
-----1
2119653-1 FEED CAM, POST FEED
-
1
2119653
47
-11111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
*WARNING
-1-111
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-11111
-1-111
-1-111
-11111
6^{- 1 1 1 1 1}
7^{- 1 - 1 1 1}
-11111
-22222
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
2-1752356-0
2079383-5
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-
1
2119644-1
38
-
1
2119085_PRE_REV_K
37
-
1
2119092-1
35
-
1
2-1752356-0
34
-
2
2079383-5
33
B
-11111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-11111
1320908-2 SPACER, STRIP GUIDE
-
1
1320908-2
30
-11111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-11111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-11111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-11111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
11 1 ^{- 1 1 1 1 1}
-11111
2119806-1
3-22280-3
INSERT, SHEAR
SPRING, COMPRESSION
-
1
2119806
13
-
1
SIMP_3-22280-3
12
-11111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1^{- 1 1111}
1803095-3 FLOATING SHEAR, FRONT
-
1
1803095-3
9
1¹¹¹¹¹¹
------
3-1333200-8
-
ANVIL, COMBINATION
-
-
1
3-1333200-8
8
..
1
ITEM_7
7
------
-
-
..
1
ITEM_6
6
-11111
2119757-4 DEPRESSOR, SHEAR
-
1
2119757-4
5
-11111
2-238011-0 BLOCK, CRIMPER SPACER
-
1
2-238011-0
4
12 ^{- - 1 - - -}
7^{- 1 - 1 1 1}
----1-
2119957-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
1^{1 1 1 1 1 1}
-11111
1^{1 1 1 1 1 1}
2119784-1
455888-4
456401-5
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .042 F PREMIUM
-
1
2119784-1
3
-
1
455888-4
2
-
1
456401-5
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
X.ZHAO
CHK
T.ELBIN
APVD
S.XI
PRODUCT SPEC
11NOV2011
11NOV2011
11NOV2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151026
SCALE
SHEET
1:2
OF
14
-
REV
E
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION