C-2151022 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151022 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151022 -1

2151022 -2

2151022 -5

2151022 -6

2151022 -7

7- 2151022 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151022 -5

8- 2151022 -4

5-18022-5

8- 2151022 -5

8- 2151022 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.40 mm [.055]

INSUL 1.78 mm [.070]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK

WIRE STRIP LENGTH

2.90-3.50 mm [.114-.138 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-13000

INSULATION DIAMETER RANGE

n 0.89-1.52 mm [.035-.060 IN]

TERMINALS APPLIED

TE TERMIANL

794606-1

1-794606-1

TE TERMIANL

794606-2

1-794606-2

TE TERMIANL

794606-3

1-794606-3

TE TERMIANL

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: CONTACT,RECEPTACLE,CRIMP SNAP-IN,MICRO MATE-N-LOCK

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

2.90-3.50 mm [.114-.138 IN]

TERMINAL

14-

APPLICATION

SPECIFICATION

n 0.89-1.52 mm [.035-.060 IN]

TERMINALS APPLIED

TE TERMIANL

794606-1

1-794606-1

TE TERMIANL

794606-2

1-794606-2

TE TERMIANL

794606-3

1-794606-3

TE TERMIANL

WIRE

SIZE

20 AWG

22 AWG

24 AWG

CRIMP HEIGHT

mm [INCH]

0.89+/-0.05[.035+/-.002]

0.79+/-0.05[.031+/-.002]

0.69+/-0.05[.027+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

6.8

W1__FA_SETTING_1

8.1

W1__FA_SETTING_2

9.1

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151022-4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

8-2151022-5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

8-2151022-6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

WIRE

SIZE

0.50mm2

0.35mm2

CRIMP HEIGHT

mm [INCH]

0.82+/-0.05[.032+/-.002]

0.78+/-0.05[.031+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

7.9

W1__FA_SETTING_1

8.1

W1__FA_SETTING_2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

14 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

THIS

CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED

ACCORDING TO

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM

SIMILARLY TO

VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY

APPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF

MERCHANTABILITY OR

FITNESS FOR PARTICULAR PURPOSE.

AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE CUSTOMER

PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE

SPECIFIC

APPLICATION.

--1---

7- 1 - 1 1 1

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

18023-1

7-18023-7

2168400-6

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 5.0

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

18023-1

241

7-18023-7

241

2168400-6

240

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-000397

ECR-15-002256

ECR-15-014224

REVISIONS

DESCRIPTION

DATE

12JAN2015

11FEB2015

30SEP2015

DWN

APVD

MR GB

JH GB

KH JT

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

2119580-1

239

----1-

2063440-1 AIR FEED MODULE

2063440-1

238

--11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--11--

1901094-3 SPACER, FEEDER

1901094-3

198

----2-

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1 1 1

- REF REF REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

----1-

240638-1

3-23627-7

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

240638

163 D

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--11--

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-11111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

124

-22222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-11111

2119955-1 ASSY, LUBRICATOR, SIDE FEED

2119955-1

113

-11111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

-11111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-11111

455888-5

SPACER, CRIMPER

455888-5

-11111

240641-5

SPACER

240641-5

-11111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-44444

18026-1

WASHER, SPRG LOCK, REG M3

18026-1

-1--11

2119740-1 TAG,IDENTIFICATION

2119740-1

-22222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-44444

2168083-1 SCR, SKT HD CAP, RoHS, M3 X 8.0

2168083-1

-1-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 -333

-22222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

-11111

2079383-4 SCR, BHSC, RoHS (M4 X 8)

2079383-4

----11

5-18022-5

1338683-1

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

5-18022-5

1338683-1

-44444

2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12

2168400-1

-22222

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

----12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

-11111

2119656-9 APPLICATOR BASIC ASSEMBLY, SF

2119656-9

-1-111

2119370-1 RAM, AMP STYLE, SIDE FEED

2119370

-11111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-1-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-1-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-11111

1-2119644-4 RAM WASHER, PRECISION

1-2119644-4

6- 1 1111

2119085-1 FA HEAD, ATLANTIC STYLE

2119085

7- 1 -111

-11111

2119092-1

2161328-1

BOLT, ADJUSTMENT

HEX HEAD, FLANGED, M5 x 8mm LONG

2119092-1

2161328

-11111

1901091-1 PLATE, REAR STRIP GUIDE

1901091-1

-11111

1-455888-0 SPACER, CRIMPER

1-455888-0

-22222

1-22284-0 SPRING, COMPRESSION

SIMP_1-22284-0

-11111

356835-1

LEVER, DRAG RELEASE

356835-1

-11111

240792-1

DRAG, TERMINAL

240792-1

-11111

189124-7

GUIDE, FRONT STRIP

189124-7

-11111

690438-1

2168083-2

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

690438-1

2168083-2

-11111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-11111

2119533-1 STRIPPER, SIDE FEED

2119533

-11111

5-690518-1 HOLD DOWN, TERMINAL

5-690518-1

1- 1 1 1 1 1

-22222

2-690463-3

1-2168083-1

FLOATING SHEAR, REAR

SCR, SKT HD CAP, RoHS, M3 X 6

2-690463-3

1-2168083-1

1- 1 1 1 1 1

1- 2 2 2 2 2

-22222

1-690691-1

2119862-1

2119806-1

3-22280-3

PLATE,REAR SHEAR

SHEAR HOLDER, REAR

INSERT, SHEAR

SPRING, COMPRESSION

1-690691-1

2119862

2119806

SIMP_3-22280-3

-22222

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1 1 1

11 1 1 1 1 1

-11111

2119805-1

1803095-1

4-1333201-0

3-240641-7

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

1803095-1

4-1333201-0

3-240641-7

-11111

690468-1

DEPRESSOR SHEAR, REAR

690468-1

-11111

2119757-1 DEPRESSOR, SHEAR

2119757-1

-11111

2-238011-0 BLOCK, CRIMPER SPACER

2-238011-0

11 1 1 1 1 1

-11111

1-2119582-2

455888-5

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

1-2119582-2

455888-5

11 1 1 1 1 1

5-456402-4 CRIMPER, WIRE PREMIUM

5-456402-4

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

16NOV2011

16NOV2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151022

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷