C-2151019 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151019 -1
G
2151019 -2
G
2151019 -5
G
D
2151019 -6
G
2151019 -7
G
7- 2151019 -7
E
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 1.78 mm [.070]
INSUL 2.54 mm [.100]
APPLICATOR INSTRUCTIONS
408-10135
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{PIN/SOCKET, MATE-N-LOK}
WIRE STRIP LENGTH
3.96-4.75 mm [.156-.187 IN]
TERMINAL
APPLICATION
C ^{SPECIFICATION}
(C)114-1012
(A)114-1010
INSULATION DIAMETER RANGE
n ^{1.02-2.54 mm [.040-.100 IN]}
(B)114-1011
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
(C) 61115-1
C1__DWG_PN_1_1
(C) 61314-1
C1__DWG_PN_2_1
(B) 350560-1
C1__DWG_PN_3_1
(A) 350570-7
C1__DWG_PN_4_1
(C) 61116-1
C1__DWG_PN_1_2
(C) 61314-2
C1__DWG_PN_2_2
(B) 350561-1
C1__DWG_PN_3_2
(A) 350699-1
C1__DWG_PN_4_2
(C) 61116-2
C1__DWG_PN_1_3
(C) 61314-3
C1__DWG_PN_2_3
(B) 350561-2
C1__DWG_PN_3_3
(A) 350699-2
C1__DWG_PN_4_3
(C) 61116-3
C1__DWG_PN_1_4
(C) 61314-4
C1__DWG_PN_2_4
(B) 350561-3
C1__DWG_PN_3_4
(A) 350699-3
C1__DWG_PN_4_4
(C) 61116-4
C1__DWG_PN_1_5
(C) 61314-5
C1__DWG_PN_2_5
(B) 350561-5
C1__DWG_PN_3_5
(A) 350699-5
C1__DWG_PN_4_5
(C) 61116-5
C1__DWG_PN_1_6
(C) 61314-6
C1__DWG_PN_2_6
(B) 350561-7
C1__DWG_PN_3_6
(A) 350699-7
C1__DWG_PN_4_6
(C) 61116-6
C1__DWG_PN_1_7
(C) 61314-7
C1__DWG_PN_2_7
(B) 350561-8
C1__DWG_PN_3_7
(A) 350699-8
C1__DWG_PN_4_7
(C) 61116-7
C1__DWG_PN_1_8
(C) 61314-8
C1__DWG_PN_2_8
(A) 350570-1
C1__DWG_PN_3_8
(A) 350851-1
C1__DWG_PN_4_8
(C) 61116-8
C1__DWG_PN_1_9
(C) 61527-2
C1__DWG_PN_2_9
(A) 350570-2
C1__DWG_PN_3_9
(A) 350851-2
C1__DWG_PN_4_9
(C) 61116-9
C1__DWG_PN_1_10
(C) 170147-1
C1__DWG_PN_2_10
(A) 350570-3
C1__DWG_PN_3_10
(A) 350851-7
C1__DWG_PN_4_10
(C) 1-61116-3
C1__DWG_PN_1_11
(C) 170147-2
C1__DWG_PN_2_11
(A) 350570-6
C1__DWG_PN_3_11
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT 9
REFERENCE SETTING
18 AWG
1.22+/-0.05 [.048+/-.002] ^{W1__DWG_WGAUGE_1}
W1__DWG_CRIMP_HT_1
6.1
W1__FA_SETTING_1
20 AWG
1.09+/-0.05 [.043+/-.002] ^{W1__DWG_WGAUGE_2}
W1__DWG_CRIMP_HT_2
7.7
W1__FA_SETTING_2
22 AWG
1.02+/-0.05 [.040+/-.002] ^{W1__DWG_WGAUGE_3}
W1__DWG_CRIMP_HT_3
8.4
W1__FA_SETTING_3
24 AWG
0.96+/-0.05 [.038+/-.002] ^{W1__DWG_WGAUGE_4}
W1__DWG_CRIMP_HT_4
8.8
W1__FA_SETTING_4
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151019 -4
2151019 -4
2151019 -5
2151019 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
A
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,}
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-1 A 66
P
LTR
G
G1
ECR-16-000691
ECR-16-014378
REVISIONS
DESCRIPTION
DATE
15JAN2016
11OCT2016
DWN
APVD
MR JT
YY JDG
2119950-1
1338685-1
5-18022-5
2119641-1
2119799-1
2063440-1
2119951-1
-
8- 2151019 -5
1901094-3
-
2168400-6 (QUANTITY 2)
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
1338685-1
-
-
1338685-1
1338685-1
8- 2151019 -4
5-18022-5
8- 2151019 -5
8- 2151019 -4
5-18022-5
5-18022-5
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
2119799-1
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-1-111
-1-111
--1---
-11111
-11111
6^{- 1 1 1 1 1}
-11111
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
7-18023-7
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
-
1
2119798-1
247
-
1
1-22279-3_SIMP
246
-
1
2119758
245
-
1
2119082-4
244
-
1
2079764
243
-
1
2119083
242
-
1
7-18023-7
241
-
2
2168400-6
-
-
-
-
-
-
--22--
2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
240 _D
-
1
2119580-1
-
-
-
-
-
-
-----1
2119580-1 MECHANICAL FEED ASSEMBLY
239
-
-
-
-
-
-
----1-
2063440-1 AIR FEED MODULE
-
-
-
-
-
-
--11--
2119740-2 TAG,IDENTIFICATION
--11--
1901094-3 SPACER, FEEDER
-
1
2063440-1
238
-
1
2119740-2
213
..
1
1901094-3
198
----2-
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8^{- 1 1111}
- REF REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1-
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1-
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1-
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF - -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11--
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
119
- - REF REF - -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-11111
455888-5
SPACER, CRIMPER
-
1
455888-5
82
-11111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-11111
2119791-6 DEPRESSOR, WIRE
-
1
2119791-6
70
-1--11
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-22222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-111
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6^{- 3 - 3 3 3}
-22222
-11111
992763-5
2-18032-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
2
2-18032-5
61
-
1
2079383-4
60
C
----11
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----11
1338685-1 PAWL, FEED
-
1
1338685-1
56
-44444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
-22222
1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
-
2
1-2168083-0
53
-11111
5018030-1 NUT, HEX, REG, RoHS, M3
-
1
5018030-1
52
-11111
811242-5
BUMPER, HOLD DOWN
-
1
811242-5_OLD
51
-11111
690753-2
SPACER, TONKER
-
1
690753-2
50
----12
18023-9
SCR, SKT HD CAP M4 X 6.0
-
3
18023-9
49
-----1
2119652-1 FEED CAM, PRE FEED
-
1
2119652
48
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-----1
-11111
-1-111
-11111
-1-111
-1-111
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
-
1
2119653
47
-
1
2119656-9
46
-
1
2119370
44
-
1
2079383-7
41
-
1
2119645
40
-
1
2119957-1
39
-11111
2119644-1 RAM WASHER, PRECISION
-
1
2119644-1
38
6^{- 1 1 1 1 1}
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085_PRE_REV_K
37
7^{- 1 - 1 1 1}
-11111
2119092-1
1752356-3
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
1752356-3
34
-22222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-11111
-11111
2161328-1
1-1320908-0
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
-
1
2161328
32
-
1
1-1320908-0
30
B
-11111
2119959-3 ASSEMBLY, STRIP GUIDE
-
1
2119959-3
29
-22222
22283-1
SPRING, COMPRESSION
-
2
22283-1
27
-11111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-11111
240792-5
DRAG, TERMINAL
-
1
240792-5
25
-11111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-11111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-11111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-11111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-11111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533
19
11 1 ^{- 1 1 1 1 1}
2119806-1 INSERT, SHEAR
-
1
2119806
13
-11111
3-22280-3 SPRING, COMPRESSION
-
1
SIMP_3-22280-3
12
-11111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 1 1 1 1
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
-22222
-11111
12 ^{- - 1 - - -}
7^{- 1 - 1 1 1}
----1-
----1-
----1-
2168083-1
1-690438-0
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
SCR, SKT HD CAP, RoHS, M3 X 8.0
FRONT STRIP GUIDE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
-
2
2168083-1
271
-
1
1-690438-0
270
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
1^{- 1 1 1 1 1}
1^{1 1 1 1 1 1}
-11111
-11111
1^{1 1 1 1 1 1}
-11111
1^{1 1 1 1 1 1}
1803095-3
1338692-1
2119757-8
2-238011-2
1-2119582-0
455888-5
1-456404-8
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .070
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
-
1
1803095-3
9
-
1
1338692-1
8
-
1
2119757-8
5
-
1
2-238011-2
4
-
1
1-2119582-0
3
-
1
455888-5
2
-
1
1-456404-8
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
DWN
L.ZHANG
CHK
L.ZHANG
APVD
S.XI
PRODUCT SPEC
24AUG2011
24AUG2011
24AUG2011 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2151019
SCALE
SHEET
1:2
OF
14
-
REV
G1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION