C-2151017 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151017 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-001720

REVISIONS

DESCRIPTION

DATE

03FEB2016

DWN

APVD

MR GB

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2151017 -1

2151017 -2

2151017 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2151017 -5

8- 2151017 -4

5-18022-5

8- 2151017 -5

8- 2151017 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

7-18023-7

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

2151017 -6

NON-CRIMP HEIGHT ADJUST

SERVO

--22--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

240 D

2119580-1

4 LATCH PLATE 12

-----1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2151017 -7

FINE CRIMP HEIGHT ADJUST

NONE

----1-

2063440-1 AIR FEED MODULE

7- 2151017 -7

CRIMP TOOLING KIT

--11--

2119740-2 TAG,IDENTIFICATION

--11--

1901094-3 SPACER, FEEDER

2063440-1

238

2119740-2

213

1901094-3

198

-11111

993111-1

PIN, SLOTTED SPRING 3.0 X 20.0

993111-1

177

APPLICATOR DATA

-11111

8-22280-7

1752353-2

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

8-22280-7_SIMP

176

1752353-2

175

CRIMP

SIZE

TYPE

-11111

1901680-2 GUIDE PIN,HOLDDOWN

1901680-2

174

WIRE 1.22 mm [.048]

INSUL 2.03 mm [.080]

APPLICATOR INSTRUCTIONS

408-10389

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

21045-3

994969-1

994970-2

240638-1

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

----1-

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

----1-

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

MINI UNIV MATE-N-LOK PIN CONTACT

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

TE CRIMP SPECIFICATION

MINI UNIV MATE-N-LOK PIN CONTACT

- - REF REF - -

--11--

-11111

SEE NOTE 4

1633743-1

1-18028-2

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

- - REF REF - -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

3.20-4.00 mm [.126-.157 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-5050

(B)114-16017

TERMINALS APPLIED

n 1.20-1.75 mm [.047-.069 IN]

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 170359-1

C1__DWG_PN_1_1

(A) 170359-2

C1__DWG_PN_2_1

(A) 170359-3

C1__DWG_PN_3_1

(A) 170359-4

C1__DWG_PN_4_1

(A) 1-170359-2

C1__DWG_PN_1_2

(A) 1-170359-3

C1__DWG_PN_2_2

(A) 170361-1

C1__DWG_PN_3_2

(A) 170361-2

C1__DWG_PN_4_2

(A) 170361-3

C1__DWG_PN_1_3

(A) 170361-4

C1__DWG_PN_2_3

(A) 170361-5

C1__DWG_PN_3_3

(A) 170361-6

C1__DWG_PN_4_3

(A) 1-170361-3

C1__DWG_PN_1_4

C1__DWG_PN_2_4

C1__DWG_PN_3_4

C1__DWG_PN_4_4

3.20-4.00 mm [.126-.157 IN]

TERMINAL

APPLICATION

SPECIFICATION

(B)114-16017

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

(B) 1-770901-0

C1__DWG_PN_1_4

(B) 770901-1

C1__DWG_PN_2_4

C1__DWG_PN_1_5

C1__DWG_PN_2_5

(B) 770902-4

C1__DWG_PN_1_6

(B) 770902-1

C1__DWG_PN_2_6

(B) 1-770902-1

C1__DWG_PN_1_7

(B) 770902-5

C1__DWG_PN_2_7

C1__DWG_PN_1_8

C1__DWG_PN_2_8

n 1.20-1.75 mm [.047-.069 IN]

TE TERMINAL

(B) 770901-2

(B) 770902-2

(B) 770902-6

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_4

(B) 770901-3

C1__DWG_PN_4_4

C1__DWG_PN_3_5

C1__DWG_PN_4_5

C1__DWG_PN_3_6

(B) 770902-3

C1__DWG_PN_4_6

C1__DWG_PN_3_7

(B) 1-770902-0

C1__DWG_PN_4_7

C1__DWG_PN_3_8

C1__DWG_PN_4_8

-11111

-1--11

-22222

-1-111

6- 3 -333

-11111

----11

-44444

-11111

455888-5

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

455888-5

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

6- 1 1 1 1 1

----12

1-1752354-5

18023-9

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

1-1752354-5

18023-9

-----1

2119652-1 FEED CAM, PRE FEED

2119652

-----1

2119653-1 FEED CAM, POST FEED

2119653

WIRE

SIZE

22 AWG OR 0.34mm2

24 AWG OR 0.22mm2

26 AWG OR 0.14mm2

CRIMP HEIGHT

mm [INCH]

0.78+/-0.05 [.031+/-.002] W1__DWG_WGAUGE_1

0.69+/-0.05 [.027+/-.002] W1__DWG_WGAUGE_2

0.63+/-0.05 [.025+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.8

W1__FA_SETTING_3

WIRE

SIZE

22 AWG

24 AWG

26 AWG

CRIMP HEIGHT

mm [INCH]

0.78+/-0.05 [.031+/-.002] W1__DWG_WGAUGE_1

0.69+/-0.05 [.027+/-.002] W1__DWG_WGAUGE_2

0.63+/-0.05 [.025+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.8

W1__FA_SETTING_3

-11111

-1-111

-11111

-1-111

-11111

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151017 -4

2151017 -5

2151017 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

6- 1 1111

7- 1 -111

-11111

-22222

-11111

11 1 - 1 1 1 1 1

-11111

1- 1 1111

1111111

------

2119085-1

2119092-1

1752356-1

2079383-5

2161328-1

1320908-3

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

1803095-1

1333225-9

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119085

2119092-1

1752356-1

2079383-5

2161328

1320908-3

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1803095-1

1333225-9

ITEM_7

ITEM_6

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

12 - - 1 - - -

7- 1 - 1 1 1

----1-

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

-11111

11 1 1 1 1 1

-11111

11 1 1 1 1 1

2119757-8

1-238011-3

1-2119582-9

455888-5

568176-6

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

2119757-8

1-238011-3

1-2119582-9

455888-5

568176-6

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

K.HUANG

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

09NOV2011

09NOV2011 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151017

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷