C-2151016 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151016 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151016 -1

2151016 -2

2151016 -5

2151016 -6

2151016 -7

7- 2151016 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.57 mm [.062]

INSUL 2.29 mm [.090]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: PIN ASSEMBLY, .062 TYPE III+

WIRE STRIP LENGTH

3.58-4.34 mm [.141-.171 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-10004

(B)114-10007

INSULATION DIAMETER RANGE

n 1.02-2.03 mm [.040-.080 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 66102-6

C1__DWG_PN_1_1

(A) 2-66104-3

C1__DWG_PN_2_1

(B) 1-66584-0

C1__DWG_PN_3_1

(A) 164160-4

C1__DWG_PN_4_1

(A) 66102-7

C1__DWG_PN_1_2

(A) 2-66104-5

C1__DWG_PN_2_2

(A) 170245-2

C1__DWG_PN_3_2

(A) 164160-7

C1__DWG_PN_4_2

(A) 66102-8

C1__DWG_PN_1_3

(A) 2-66104-7

C1__DWG_PN_2_3

(A) 163087-6

C1__DWG_PN_3_3

(A) 164160-8

C1__DWG_PN_4_3

(A) 66102-9

C1__DWG_PN_1_4

(A) 3-66104-0

C1__DWG_PN_2_4

(A) 163087-7

C1__DWG_PN_3_4

(A) 163085-8

C1__DWG_PN_4_4

(A) 2-66102-2

C1__DWG_PN_1_5

(A) 3-66104-2

C1__DWG_PN_2_5

(A) 163087-8

C1__DWG_PN_3_5

(A) 163085-9

C1__DWG_PN_4_5

(A) 2-66102-5

C1__DWG_PN_1_6

(A) 3-66104-3

C1__DWG_PN_2_6

(A) 163087-9

C1__DWG_PN_3_6

(A) 1-163085-1

C1__DWG_PN_4_6

(A) 2-66102-8

C1__DWG_PN_1_7

(B) 66583-2

C1__DWG_PN_2_7

(A) 1-163087-1

C1__DWG_PN_3_7

(A) 5-163085-2

C1__DWG_PN_4_7

(A) 66104-6

C1__DWG_PN_1_8

(B) 66583-4

C1__DWG_PN_2_8

(A) 1-163087-4

C1__DWG_PN_3_8

(A) 164819-2

C1__DWG_PN_4_8

(A) 66104-7

C1__DWG_PN_1_9

(B) 1-66583-0

C1__DWG_PN_2_9

(A) 1-163087-5

C1__DWG_PN_3_9

(A) 215325-1

C1__DWG_PN_4_9

(A) 66104-8

C1__DWG_PN_1_10

(B) 66584-2

C1__DWG_PN_2_10

(A) 5-163087-2

C1__DWG_PN_3_10

(A) 215325-2

C1__DWG_PN_4_10

(A) 66104-9

C1__DWG_PN_1_11

(B) 66584-4

C1__DWG_PN_2_11

(A) 164160-3

C1__DWG_PN_3_11

WIRE

SIZE

20 AWG

22 AWG

24 AWG

CRIMP HEIGHT

mm [INCH]

1.03+/-0.085 [.041+/-.003] W1__DWG_WGAUGE_1

0.98+/-0.070 [.039+/-.003] W1__DWG_WGAUGE_2

0.95+/-0.095 [.038+/-.004] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.7

W1__DWG_CRIMP_HT_2

8.3

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151016 -4

2151016 -5

2151016 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

AMP 4805 REV 31MAR2000

4.77 .

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151016 -5

8- 2151016 -4

5-18022-5

8- 2151016 -5

8- 2151016 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

1-1752354-7

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1---

7- 1 - 1 1 1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-007854

ECR-16-005484

REVISIONS

DESCRIPTION

DATE

26MAY2015

14APR2016

DWN

APVD

MR JDG

KH CT

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

--11--

----2-

8- 1 1 1 1 1

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

- - REF REF - -

-11111

-1--11

-22222

-1-111

6- 3 -333

-11111

----11

-44444

-22222

-11111

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

7- 1 - 1 1 1

-11111

-22222

-11111

1- 1 1 1 1 1

-11111

1- 1 1111

1111111

-11111

------

-11111

11 1 1 1 1 1

------

11 1 1 1 1 1

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-5

2079764-1

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

2119944-1

455888-7

2119956-1

2119791-9

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-8

5018030-1

811242-5

690753-2

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1752356-1

2079383-5

2161328-1

1320908-3

2119959-1

1320928-6

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

1803095-3

1333202-2

240641-3

2119757-4

238011-9

1803019-5

1-1633860-8

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 16

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O

CRIMPER, WIRE

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-5

244

2079764

243

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

455888-7

2119956-1

2119791-9

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

2168083-8

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085

2119092-1

1752356-1

2079383-5

2161328

1320908-3

2119959-1

1320928-6

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

1803095-3

1333202-2

240641-3

ITEM_6

2119757-4

238011-9

1803019-5

ITEM_2

1-1633860-8

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

15JAN2013

16JAN2013

16JAN2013 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151016

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷