C-2151015 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2151015 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2151015 -1

2151015 -2

2151015 -5

2151015 -6

2151015 -7

7- 2151015 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

5-18022-5

8- 2151015 -5

8- 2151015 -4

5-18022-5

8- 2151015 -5

8- 2151015 -4

5-18022-5

2119641-1

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.58 mm [.062]

INSUL 3.17 mm [.125]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: MOLEX TERMINAL

MOLEX CRIMP SPECIFICATION

TERMINAL NAME: 4.2mm PITCH MINI-FIT TERMINAL

WIRE STRIP LENGTH

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

MOLEX 63900-2600 REV J

INSULATION DIAMETER RANGE

n 2.50-2.95 mm [.098-.116 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

286603-1

C1__DWG_PN_1_1

39-00-0038

C1__DWG_PN_2_1

286603-2

C1__DWG_PN_1_2

39-00-0055

C1__DWG_PN_2_2

286603-3

C1__DWG_PN_1_3

39-00-0207

C1__DWG_PN_2_3

286603-4

C1__DWG_PN_1_4

39-00-0163

C1__DWG_PN_2_4

286603-5

C1__DWG_PN_1_5

39-00-0059

C1__DWG_PN_2_5

286603-6

C1__DWG_PN_1_6

39-00-0153

C1__DWG_PN_2_6

286603-7

C1__DWG_PN_1_7

39-00-0181

C1__DWG_PN_2_7

286603-8

C1__DWG_PN_1_8

39-00-0213

C1__DWG_PN_2_8

1-286603-0

C1__DWG_PN_1_9

44485-1211

C1__DWG_PN_2_9

1-286603-1

39-00-0114

1-286603-2

39-00-0428

1-286603-3

39-00-0419

1-286603-4

39-00-0425

1-286603-5

39-00-0436

1-286603-6

39-00-0440

1-286603-7

39-00-0073

1-286603-8

39-00-0108

1-286603-9

39-00-0169

2-286603-0

39-00-0175

2-286603-1

39-00-0194

2-286603-2

39-00-0200

2-286603-3

39-00-0405

2-286603-4

39-00-0407

2-286603-5

39-00-0410

2-286603-6

40-13-0851

2-286603-8

44485-1311

2-286603-9

44485-1411

TE TERMINAL

286611-1

286611-2

286611-3

286611-4

286611-5

286611-6

286611-8

286611-9

1-286611-1

1-286611-2

1-286611-3

1-286611-4

1-286611-6

1-286611-7

1-286611-8

2-286611-0

2-286611-1

2-286611-2

2-286611-3

2-286611-4

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

39-00-0040

C1__DWG_PN_4_1

C1__DWG_PN_3_2

39-00-0061

C1__DWG_PN_4_2

C1__DWG_PN_3_3

39-00-0053

C1__DWG_PN_4_3

C1__DWG_PN_3_4

39-00-0120

C1__DWG_PN_4_4

C1__DWG_PN_3_5

39-00-0126

C1__DWG_PN_4_5

C1__DWG_PN_3_6

39-00-0219

C1__DWG_PN_4_6

C1__DWG_PN_3_7

39-00-0411

C1__DWG_PN_4_7

C1__DWG_PN_3_8

39-00-0430

C1__DWG_PN_4_8

C1__DWG_PN_3_9

39-00-0121

C1__DWG_PN_4_9

39-00-0420

39-00-0437

39-00-0426

39-00-0075

39-00-0427

40-13-0853

30490-1002

30490-2002

40-01-0853

98-00-0174

30490-0002

WIRE

SIZE

0.80mm2

18 AWG

0.50mm2

20 AWG

0.35mm2

22 AWG

0.20mm2

24 AWG

CRIMP HEIGHT

mm [INCH]

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_1

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_2

0.995+/-0.045 [.039+/-.0018] W1__DWG_WGAUGE_3

0.995+/-0.045 [.039+/-.0018] W1__DWG_WGAUGE_4

0.895+/-0.045 [.035+/-.0018] W1__DWG_WGAUGE_5

0.895+/-0.045 [.035+/-.0018] W1__DWG_WGAUGE_6

0.83+/-0.04 [.033+/-.0016] W1__DWG_WGAUGE_7

0.83+/-0.04 [.033+/-.0016] W1__DWG_WGAUGE_8

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.9

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.2

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.2

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

7.1

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

7.1

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

7.7

W1__FA_SETTING_7

W1__DWG_CRIMP_HT_8

7.7

W1__FA_SETTING_8

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

TERMINAL DATA: MOLEX TERMINAL

CMOLEX CRIMP SPECIFICATION

TERMINAL NAME: 4.2mm PITCH MINI-FIT TERMINAL

WIRE STRIP LENGTH

3.00-3.50 mm [.118-.138 IN]

TERMINAL

APPLICATION

SPECIFICATION

MOLEX 63900-2600 REV J

INSULATION DIAMETER RANGE

n 2.50-2.95 mm [.098-.116 IN]

TERMINALS APPLIED

TE TERMINAL

286603-9

2-286603-7

286611-7

1-286611-9

2113022-1

2113022-2

2113022-3

2113022-4

2113022-5

2113022-6

2113022-7

2113022-8

2113022-9

1-2113022-0

C1__DWG_PN_1_0

MOLEX TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

44476-1111

C1__DWG_PN_2_1

C1__DWG_PN_1_2

44476-1211

C1__DWG_PN_2_2

C1__DWG_PN_1_3

44478-1111

C1__DWG_PN_2_3

C1__DWG_PN_1_4

44478-1211

C1__DWG_PN_2_4

C1__DWG_PN_1_5

45750-1211

C1__DWG_PN_2_5

C1__DWG_PN_1_6

45750-1111

C1__DWG_PN_2_6

C1__DWG_PN_1_7

46012-1111

C1__DWG_PN_2_7

C1__DWG_PN_1_8

46018-1541

C1__DWG_PN_2_8

C1__DWG_PN_1_9

46083-1111

C1__DWG_PN_2_9

46098-1541

46012-1141

46012-1211

46012-1241

46083-1121

TE TERMINAL

1-2113022-1

1-2113022-2

1-2113022-3

1-2113022-4

1-2113022-5

1-2113022-6

C1__DWG_PN_3_0

MOLEX TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

46083-1211

C1__DWG_PN_4_1

C1__DWG_PN_3_2

46083-1221

C1__DWG_PN_4_2

C1__DWG_PN_3_3

46134-1111

C1__DWG_PN_4_3

C1__DWG_PN_3_4

46134-1121

C1__DWG_PN_4_4

C1__DWG_PN_3_5

46134-1211

C1__DWG_PN_4_5

C1__DWG_PN_3_6

46134-1221

C1__DWG_PN_4_6

C1__DWG_PN_3_7

C1__DWG_PN_4_7

C1__DWG_PN_3_8

C1__DWG_PN_4_8

C1__DWG_PN_3_9

C1__DWG_PN_4_9

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

WIRE

SIZE

0.80mm2

18 AWG

0.50mm2

20 AWG

CRIMP HEIGHT

mm [INCH]

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_1

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_2

0.995+/-0.045 [.039+/-.0018] W1__DWG_WGAUGE_3

0.995+/-0.045 [.039+/-.0018] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.9

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.2

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.2

W1__FA_SETTING_4

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

--1---

-1-111

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

2119957-2

260

8-21084-0_GATD

252

ITEM

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2151015 -4

2151015 -5

2151015 -6

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

AMP 4805 REV 31MAR2000

Pro/ENGINEER DRAWING

LOC

DIST

SET UP GAUGE

2119599-1 A 66

LTR

RELEASED

ECR-15-018756

REVISIONS

DESCRIPTION

DATE

04NOV2011

30DEC2015

DWN

APVD

LG GB

JH CT

----1-

-1-111

--1---

-11111

6- 1 1 1 1 1

-11111

--22--

-----1

----1-

--11--

-11111

----2-

-11111

- REF REF REF REF REF

----1-

- - REF REF - -

--11--

-11111

- - REF REF - -

-11111

-1--11

-22222

-1-111

6- 3 - 3 3 3

-11111

----11

-44444

-11111

6- 1 1 1 1 1

----12

-----1

-11111

-1-111

-11111

-1-111

-11111

6- 1 1 1 1 1

-1-111

-11111

-22222

-11111

1- 1 1111

-11111

1- 1 1111

11 1 1 1 1 1

-11111

11 1 1111

11 1 1 1 1 1

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

2119082-9

2079764-1

2119083-1

18023-1

2168400-6

2119580-1

2063440-1

2119740-2

1901094-3

993111-1

8-22280-7

1752353-2

1901680-2

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

1-18028-2

2119944-1

455888-9

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

1-1752354-7

18023-9

2119652-1

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1-1752356-9

2079383-5

2161328-1

1320908-6

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

462006-6

3-1633129-3

2119757-4

1-238011-7

1-2119582-8

4-456403-2

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 5.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

PIN, SLOTTED SPRING 3.0 X 20.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

NUT, HEX, REG, RoHS, M3.5

HOLDDOWN, TERMINAL

STANDOFF,HOLD-DOWN

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .062

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

CRIMPER, WIRE PREMIUM

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

2119082-9

244

2079764

243

2119083

242

18023-1

241

2168400-6

240

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

993111-1

177

8-22280-7_SIMP

176

1752353-2

175

1901680-2

174

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

1-18028-2

119

2119944-1

117

455888-9

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

1-5018030-0

1901681-1

1-1752354-7

18023-9

2119652

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-1

2119085

2119092-1

1-1752356-9

2079383-5

2161328

1320908-6

2119959-1

1-455888-0

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

462006-6

3-1633129-3

2119757-4

1-238011-7

1-2119582-8

4-456403-2

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

11OCT2011

K. STAKEM

CHK

11OCT2011

G. BAILEY

APVD

11OCT2011 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2151015

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷