C-2150515 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150515 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150515 -2

2150515 -5

2150515 -6

2150515 -7

7- 2150515 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.05 mm [.120]

4.57 mm [.180]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TONGUE

WIRE STRIP LENGTH

4.48-5.08 mm [.176-.200 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2084

TERMINALS APPLIED

10 13

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

62787-1

C1__DWG_PN_1_1

61777-1

C1__DWG_PN_2_1

62787-2

C1__DWG_PN_1_2

62786-1

C1__DWG_PN_2_2

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.29-3.68 mm [.090-.145 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

63602-1

C1__DWG_PN_3_1

C1__DWG_PN_4_1

63602-2

C1__DWG_PN_3_2

C1__DWG_PN_4_2

WIRE

SIZE

14 AWG

2X18 AWG

16 AWG

18 AWG

CRIMP HEIGHT

mm [INCH]

2.21+/-0.05 [.087+/-.002] W1__DWG_WGAUGE_1

2.08+/-0.05 [.082+/-.002] W1__DWG_WGAUGE_2

2.03+/-0.05 [.080+/-.002] W1__DWG_WGAUGE_3

1.91+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.1

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.7

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

10.1

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150515 -4

2150515 -5

2150515 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 CUT TO LENGTH AT ASSEMBLY.

13 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150515 -5

8- 2150515 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

DEVELOPMENT

RELEASED

ECR-15-001728

ECR-16-001129

REVISIONS

DESCRIPTION

DATE

02DEC2014

09JAN2015

03FEB2015

26JAN2016

DWN

APVD

YY UG

YY TE

YY GB

--1--

2119957-2

APPLICATOR SHIM PACK

260

-1-11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

----1

2119640-1

PUSH ROD, AIR FEED

250

----1

2079988-1

2119641-1

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

249

248

-1-11

2119798-1

DETENT PIN

247

-1-11

1-22279-3

SPRING, COMPRESSION

246

--1--

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

-1111

2119082-4

CAM, SNAIL, INSULATION ADJUSTMENT

244

-1111

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6-1111

--22-

2119083-1

2168400-7

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

242

240

----1

2063440-2

AIR FEED MODULE

238

--11-

2119740-2

TAG,IDENTIFICATION

213

- - REF REF -

1901697-1

FEED FINGER ASSEMBLY,EF

183

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

164

----1

240638-1

SPRING, FEED FINGER

163

----1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF -

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

--11-

1633743-1

SERVO FEED LATCH ASM

133

-1111

2119955-2

ASSY, LUBRICATOR, END FEED

-1111

455888-5

SPACER, CRIMPER

-1111

2119956-2

DOCUMENTATION PACKAGE

-2222

-1--1

2-18032-2

2119740-1

SCR, SET, FLT POINT M3 X 10.0

TAG,IDENTIFICATION

70 C

-2222

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

-1-11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 -3-33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

-1111

2079383-4

SCR, BHSC, RoHS (M4 X 8)

-4444

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

12 - 2 2 2 2

1-2168083-2

SCR, SKT HD CAP, RoHS, M4 X 25

-2222

5018030-2

NUT, HEX, REG, RoHS, M4

-2222

5018030-1

NUT, HEX, REG, RoHS, M3

-2222

986965-8

NUT, LOCK, HEX, TORQUE (M4)

----1

2119792-2

PAWL, EF, AIR

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

-1111

1-2119655-1

APPLICATOR BASIC ASSEMBLY, EF

-1-11

2119369-1

RAM,AMP STYLE, END FEED

-1111

2079383-7

SCR, BHSC, RoHS (M8 X 25)

-1-11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

-1-11

2119957-1

APPLICATOR SHIM PACK

-1111

1-2119644-3

RAM WASHER, PRECISION

6-1111

2119085-1

FA HEAD, ATLANTIC STYLE

-1-11

2119092-1

BOLT, ADJUSTMENT

-8888

1-18028-2

WASHER, FLAT, REG M4

-2222

2168083-8

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 16

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

-1111

240639-1

STRIPPER (MACHINING)

-2222

1320906-1

STUD, THREADED

-1111

1752371-5

PLATE, STRIP GUIDE

-2222

2-22281-3

SPRING, COMPRESSION

-1111

1752373-4

DRAG

-1111

2-1901696-5

STRIP GUIDE, REAR

-1111

2-1901695-5

STRIP GUIDE, FRONT

-4444

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

-1111

240641-6

SPACER

1- 1 1 1 1

240644-1

PLATE, REAR SHEAR

-2222

1-240645-1

SPACER, SHEAR PLATE

1-1111

240642-1

PLATE, FRONT SHEAR

111111

1-1803059-5

ANVIL, COMBINATION, END FEED

1-1111

240651-9

BLADE, SLUG

-----

-1111

7-240641-4

SPACER

-1111

3-238009-8

BLOCK, FL CRIMPER SPACER

111111

7-1633961-2

CRIMPER, INSULATION F PREMIUM

-1111

1-455888-6

SPACER, CRIMPER

111111

2-456409-8

CRIMPER, WIRE .120 "F" PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

02DEC2014

02DEC2014 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150515

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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