C-2150510 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150510 -2
A
2150510 -5
A
2150510 -6
A
2150510 -7
A
D
7- 2150510 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 11
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.59 mm [.102]
3.40 mm [.134]
APPL INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: SAMSUNG TERMINAL
TERMINAL NAME: _{SAMSUNG TERMINAL}
WIRE STRIP LENGTH
TERMINAL
APPLICATION
C _{SPECIFICATION}
n
SAMSUNG SPEC Rev -
-
SAMSUNG CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
2113621-1
C1__DWG_PN_1_0
SAMSUNG
TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
DB65-00305B
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
SAMSUNG TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
Ø1.0mm (Solide)
CRIMP HEIGHT
mm [INCH]
1.61+/-0.05 [.063+/-.002] ^{W1__DWG_WGAUGE_1}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.4
W1__FA_SETTING_1
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150510 -4
2150510 -5
2150510 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
A
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
12. SAMSUNG TOOLING DRAWING 305B.
AMP 4805 REV 31MAR2000
5
4
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1901697-1
8- 2150510 -5
-
-
-
8- 2150510 -4
-
-
-
-
-
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
1
A
DEVELOPMENT
RELEASED
REVISIONS
DESCRIPTION
1
DATE
13MAY2015
10JUN2015
DWN
APVD
JH UG
JH UG
- - 1 - -¹
2119957-2
APPLICATOR SHIM PACK
260
- 1 - 1 1¹
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
252
- - - - 1¹
2119640-1
PUSH ROD, AIR FEED
250
- - - - 1¹
2079988-1
BUSHING, LCH5-12, MISUMI
249
- - - - 1¹
- 1 - 1 1¹
2119641-1
2119798-1
FEED CAM, AIR FEED
DETENT PIN
248
D
247
- 1 - 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1¹
2119082-4
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 1 11}
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 2 -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - 1¹
2063440-1
AIR FEED MODULE
238
- - 1 1 -¹
2119740-2
TAG,IDENTIFICATION
213
- - REF REF - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- - - - 2²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - - 1¹
240638-1
SPRING, FEED FINGER
163
- - - - 1¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1¹
2119955-2
ASSY, LUBRICATOR, END FEED
84
- 1 1 1 1¹
455888-5
SPACER, CRIMPER
82
- 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1¹
- 2 2 2 2²
2119740-1
2168078-1
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
67 _C
66
- 2 2 2 2²
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
- 1 - 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 ^{- 3 - 3 33}
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 1 1 1 1¹
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
- 3 3 3 3³
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2²
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
56
- 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- - - - 1¹
2119792-2
PAWL, EF, AIR
51
- - - - 1³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 ¹ 1-2119644-2
RAM WASHER, PRECISION
38
6 ^{- 1 1 1 11}
2119085-1
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1¹
2119092-1
BOLT, ADJUSTMENT
35
- 7 7 7 7⁷
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 2²
- 2 2 2 2²
2168083-9
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
31 _B
29
- 1 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1¹
1752371-5
PLATE, STRIP GUIDE
24
- 1 1 1 1¹
240825-1
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1¹
1752373-4
DRAG
20
- 2 2 2 2²
1901259-5
GUIDE, LOWER STRIP
18
- 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1¹
6-240641-7
SPACER
16
1 - 1 1 1 1¹
240644-1
PLATE, REAR SHEAR
11
- - - - -¹
-
-
10
1 - 1 1 1 1¹
690482-1
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 1 7-1803001-8}
ANVIL, COMBINATION, END FEED
8
1 ^{- 1 1 1 11}
2217206-1
BLADE, SLUG
7
- - - - -¹
-
-
6
- 1 1 1 1¹
240641-9
SPACER
5
- 1 1 1 1¹
3-238009-6
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1-1803187-9}
CRIMPER, INSULATION F
3
- 1 1 1 1¹
455888-5
SPACER, CRIMPER
2
1 ^{1 1 1 1 1 1 6-1633713-4}
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
J.HOU
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
13MAY2015
13MAY2015
13MAY2015 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150510
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION