C-2150499 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150499 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150499 -1

2150499 -2

2150499 -5

2150499 -6

2150499 -7

7- 2150499 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

1.78 mm [.070]

2.54 mm [.100]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

PRONER CRIMP SPECIFICATION

TERMINAL NAME: 2.8MM FEMALE TERMINAL

WIRE STRIP LENGTH

3.80-4.80 mm [.150-.189 IN]

TERMINAL

APPLICATION

C SPECIFICATION

PRONER 73010 Rev G2

INSULATION DIAMETER RANGE

n 1.40-2.60 mm [.055-.102 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

1544545-1

C1__DWG_PN_1_1

1544545-5

C1__DWG_PN_2_1

1544545-9

C1__DWG_PN_3_1

1-1544545-3

C1__DWG_PN_4_1

1544545-2

C1__DWG_PN_1_2

1544545-6

C1__DWG_PN_2_2

1-1544545-0

C1__DWG_PN_3_2

1-1544545-4

C1__DWG_PN_4_2

1544545-3

C1__DWG_PN_1_3

1544545-7

C1__DWG_PN_2_3

1-1544545-1

C1__DWG_PN_3_3

1544545-4

C1__DWG_PN_1_4

1544545-8

C1__DWG_PN_2_4

1-1544545-2

C1__DWG_PN_3_4

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

0.38mm2

0.22mm2

CRIMP HEIGHT

mm [INCH]

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_1

1.23+/-0.03 [.048+/-.001] W1__DWG_WGAUGE_2

1.12+/-0.03 [.044+/-.001] W1__DWG_WGAUGE_3

1.07+/-0.03 [.042+/-.001] W1__DWG_WGAUGE_4

1.00+/-0.03 [.039+/-.001] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

4.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.7

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.2

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

7.0

W1__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150499 -4

2150499 -5

2150499 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

& 180.

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

1901697-1

8- 2150499 -5

8- 2150499 -4

2063961-1

5-18022-5

2119653-1

1901697-1

8- 2150499 -5

8- 2150499 -4

2063961-1

5-18022-5

2119653-1

2119792-2

2119641-1

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - - -1

- 1 - 1 1 11

- - - - 1 -1

- 1 - 1 1 11

- - 1 - - -1

- 1 1 1 1 11

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119759-1

2119082-7

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, END FEED, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

260

252

250

249

248

247

246

245

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

15DEC2014

DWN

APVD

RK GB

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - - 1 -1

2063440-1

AIR FEED MODULE

238

- - 1 1 - -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

6 - 1 1 1 1 11

- 1 1 1 1 11

1976055-6

6-993111-6

STANDOFF, HOLD-DOWN

PIN, SLOTTED SPRING 3.0 X 14.0

180

177

- 1 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 11

455888-4

SPACER, CRIMPER

- 1 1 1 1 11

2119791-9

DEPRESSOR, WIRE

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 1 1 1 11

2119943-1

WASHER, SPACER

- 1 - - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 11

1901681-5

HOLDDOWN, TERMINAL

- 2 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 33

- 1 1 1 1 11

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

62 C

- - - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 11

2063961-1

FEED FINGER

- 3 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 11

2119644-1

RAM WASHER, PRECISION

6 - 1 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 1 11

2119092-1

BOLT, ADJUSTMENT

- 7 7 7 7 77

- 2 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 1 1 1 1 11

240825-1

PLATE, STRIP HOLD DOWN

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 11

1752373-4

DRAG

- 2 2 2 2 22

1901259-6

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

1 - 1 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

- 1 1 1 1 11

240644-1

PLATE, REAR SHEAR

1 - 1 1 1 1 11

690482-4

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 1 5-1633384-5

ANVIL, COMBINATION

1 - 1 1 1 1 1 1 1-2217206-0

BLADE, SLUG

- - - - - -1

- 1 1 1 1 11

4-240641-6

SPACER

- 1 1 1 1 11

238009-4

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 2-1633962-9

CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 11

455888-3

SPACER, CRIMPER

1 1 1 1 1 1 11

3-456404-2

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

10NOV2014

10NOV2014 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150499

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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