C-2150495 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150495 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150495 -2

2150495 -5

2150495 -6

2150495 -7

7- 2150495 -7

2014

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150495 -5

8- 2150495 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.90 mm [.114]

4.10 mm [.161]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: STOCKO TERMINAL

STOCKO CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.17-5.93 mm [.203-.233 IN]

n 1.45-2.35 mm [.057-.093 IN]

TERMINAL

RSB 7206/7206.001/7207 A Rev A

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

10 12

TE TERMINAL

2113600-1

C1__DWG_PN_1_0

STOCKO TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

RSB 7206 A 3-1

C1__DWG_PN_2_1

TE TERMINAL

C1__DWG_PN_3_0

STOCKO TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

1.00mm2

0.82mmÂ² or 18AWG

0.75mm2

0.68mm2

0.50mm2

0.34mmÂ² or 22AWG

CRIMP HEIGHT

mm [INCH]

1.95+/-0.02 [.077+/-.001] W1__DWG_WGAUGE_1

1.88+/-0.02 [.074+/-.001] W1__DWG_WGAUGE_2

1.85+/-0.02 [.073+/-.001] W1__DWG_WGAUGE_3

1.82+/-0.02 [.072+/-.001] W1__DWG_WGAUGE_4

1.75+/-0.02 [.069+/-.001] W1__DWG_WGAUGE_5

1.69+/-0.02 [.067+/-.001] W1__DWG_WGAUGE_6

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.5

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.7

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

10.7

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

11.4

W1__FA_SETTING_6

TERMINAL DATA: STOCKO TERMINAL

STOCKO CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.17-5.93 mm [.203-.233 IN]

TERMINAL

RSB 7206/7206.001/7207 A Rev A

APPLICATION

SPECIFICATION

1.45-2.35 mm [.057-.093 IN]

TERMINALS APPLIED

10 13

TE TERMINAL

2113600-2

2113600-3

C2__DWG_PN_1_0

STOCKO TERMINAL

C2__DWG_PN_2_0

C2__DWG_PN_1_1

RSB 7206 A 3.5-1

C2__DWG_PN_2_1

C2__DWG_PN_1_2

RSB 7206 A 4-1

C2__DWG_PN_2_2

TE TERMINAL

C2__DWG_PN_3_0

STOCKO TERMINAL

C2__DWG_PN_4_0

WIRE

SIZE

1.00mm2

0.82mmÂ² or 18AWG

0.75mm2

0.68mm2

0.50mm2

0.34mmÂ² or 22AWG

0.22mmÂ² or 24AWG

CRIMP HEIGHT

W1__CRIMP_UNITS:2

1.95+/-0.02 [.077+/-.001] W1__DWG_WGAUGE_1

1.88+/-0.02 [.074+/-.001] W1__DWG_WGAUGE_2

1.85+/-0.02 [.073+/-.001] W1__DWG_WGAUGE_3

1.82+/-0.02 [.072+/-.001] W1__DWG_WGAUGE_4

1.75+/-0.02 [.069+/-.001] W1__DWG_WGAUGE_5

1.69+/-0.02 [.067+/-.001] W1__DWG_WGAUGE_6

1.64+/-0.02 [.065+/-.001] W1__DWG_WGAUGE_7

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.5

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.7

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

10.7

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

11.4

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

11.8

W1__FA_SETTING_7

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150495 -4

2150495 -5

2150495 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 TERMINALS USED WITH 0.25mmÂ²-1mmÂ², 22AWG-18AWG.

13 TERMINALS USED WITH 0.25mmÂ²-1mmÂ², 24AWG-18AWG.

14 CUT TO LENGTH AT ASSEMBLY.

& 180.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

- 1 - 1 11

- - - - 11

- 1 - 1 11

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

DESCRIPTION

260

252

250

249

248

247

246

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ORIGINAL

RELEASED

REVISIONS

DESCRIPTION

DATE

10OCT2014

06NOV2014

DWN

APVD

BW GB

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-4

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - -1

2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

- - REF REF - 1

2119740-2

1901697-1

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

213

183

6 - 1 1 1 11

1752354-2

STANDOFF,HOLD-DOWN

180

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 11

1901681-1

HOLDDOWN, TERMINAL

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

- - - - -1

2079383-4

5-18022-5

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

60 C

- - - - -1

2063961-1

FEED FINGER

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

14 - 2 2 2 2 2

2168083-8

SCR, SKT HD CAP, RoHS, M4 X 16

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2119792-2

PAWL, EF, AIR

- - - - 13

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - -1

2119652-1

FEED CAM, PRE FEED

- - - - -1

2119653-1

FEED CAM, POST FEED

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 1-1901696-8

STRIP GUIDE, REAR

- 1 1 1 1 1 1-1901695-8

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

690482-7

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 6-1803000-0

ANVIL, COMBINATION, END FEED

1 - 1 1 1 11

1-2217206-7

BLADE, SLUG

- - - - -1

- 1 1 1 11

2-240641-7

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 5-1633961-4

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-0

SPACER, CRIMPER

1 1 1 1 1 1 1 4-1633588-1

CRIMPER, WIRE

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

10OCT2014

B. WEAVER

CHK

10OCT2014

G. BAILEY

APVD

10OCT2014 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150495

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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