C-2150492 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150492 -2
B
2150492 -5
B
2150492 -6
B
2150492 -7
B
D
7- 2150492 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 11
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1901697-1
8- 2150492 -5
-
-
-
8- 2150492 -4
-
-
-
-
-
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-3
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
4.57 mm [.180]
5.65 mm [.222]
APPL INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: LEAR TERMINAL
TERMINAL NAME: _TERMINAL
WIRE STRIP LENGTH
6.20-6.80 mm [.244-.268 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
LEAR SPEC 25237 Rev 7
-
TERMINALS APPLIED
10
TE TERMINAL
1949580-1
C1__DWG_PN_1_0
LEAR TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
25237.123.011
C1__DWG_PN_2_1
LEAR CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{3.56-4.75 mm [.140-.187 IN]}
-
-
-
-
TE TERMINAL
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
6.00mm2
4.00mm2
CRIMP HEIGHT
mm [INCH]
3.15+/-0.1 [.124+/-.004] ^{W1__DWG_WGAUGE_1}
2.95+/-0.1 [.116+/-.004] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.3
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
9.6
W1__FA_SETTING_2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150492 -4
2150492 -5
2150492 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
A
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - -¹
7 ^{- 1 - 1 11}
-77 -7 -6 -5 -2
2119957-2
8-21084-0
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
260
252
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
B
ECR-15-003715
REVISIONS
DESCRIPTION
1
DATE
06MAR2015
DWN
APVD
MR GB
- - - - 1¹
2119640-1
PUSH ROD, AIR FEED
250
- - - - 1¹
2079988-1
BUSHING, LCH5-12, MISUMI
249
- - - - 1¹
2119641-1
FEED CAM, AIR FEED
248
- 1 - 1 1¹
2119798-1
DETENT PIN
247
- 1 - 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1¹
2119082-2
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1¹
6 ^{- 1 1 1 11}
2079764-1
2119083-1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
243
D
242
- - 2 2 -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - -¹
2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1¹
2063440-3
AIR FEED MODULE
238
- - 1 1 -¹
2119740-2
TAG,IDENTIFICATION
213
- - REF REF - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- - - - 2²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
8 ^{- 1 1 1 11}
- REF REF REF REF ¹
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
166
164
- - - - 1¹
240638-1
SPRING, FEED FINGER
163
- - - - 1¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1¹
2119955-2
ASSY, LUBRICATOR, END FEED
84
- 1 1 1 1¹
455888-4
SPACER, CRIMPER
82
- 1 1 1 1¹
2119791-5
DEPRESSOR, WIRE
73
- 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 - 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 ^{- 3 - 3 33}
- 1 1 1 1¹
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
62 _C
60
- - - - -¹
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - -¹
2063961-1
FEED FINGER
58
- 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 ² 1-2168083-2
SCR, SKT HD CAP, RoHS, M4 X 25
56
- 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- - - - 1¹
2119792-2
PAWL, EF, AIR
51
- - - - 1³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - -¹
2119652-1
FEED CAM, PRE FEED
48
- - - - -¹
2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1¹
2119644-2
RAM WASHER, PRECISION
38
6 ^{- 1 1 1 11}
2119085-1
FA HEAD, ATLANTIC STYLE
37
7 ^{- 1 - 1 11}
2119092-1
BOLT, ADJUSTMENT
35
- 8 8 8 8⁸
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 2²
- 2 2 2 2²
2168083-9
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
31 _B
29
- 1 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1¹
1752371-5
PLATE, STRIP GUIDE
24
- 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1¹
1752373-4
DRAG
20
- 1 1 1 1 ¹ 7-1901696-3
STRIP GUIDE, REAR
19
- 1 1 1 1 ¹ 7-1901695-3
STRIP GUIDE, FRONT
18
- 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1¹
7-240641-2
SPACER
16
1 - 1 1 1 1¹
240644-1
PLATE, REAR SHEAR
11
- - - - -¹
-
-
10
1 - 1 1 1 1¹
690482-5
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 1 5-1803000-9}
ANVIL, COMBINATION, END FEED
8
1 ^{- 1 1 1 11}
2217206-7
BLADE, SLUG
7
- - - - -¹
-
-
6
- 1 1 1 1¹
7-240641-7
SPACER
5
- 1 1 1 1¹
3-238009-8
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 7-1633962-5}
CRIMPER, INSULATION F PREMIUM
3
- 1 1 1 1¹
1-455888-5
SPACER, CRIMPER
2
1 ^{1 1 1 1 11}
456428-1
CRIMPER, WIRE
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
J.HOU
CHK
Y.YIN
APVD
U.GUO
PRODUCT SPEC
10OCT2014
10OCT2014
10OCT2014 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150492
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION