C-2150491 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150491 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150491 -2

2150491 -5

2150491 -6

2150491 -7

7- 2150491 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.40 mm [.094]

3.30 mm [.130]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: LEAR TERMINAL

LEAR CRIMP SPECIFICATION

TERMINAL NAME: 2.8 X 0.8 TAB CONTACT

WIRE STRIP LENGTH

4.50-5.00 mm [.177-.197 IN]

TERMINAL

APPLICATION

C SPECIFICATION

25628 Rev 2

INSULATION DIAMETER RANGE

n 1.40-2.10 mm [.055-.083 IN]

TERMINALS APPLIED

TE TERMINAL

1572637-1

1572637-2

1572637-3

1572637-4

1572637-5

1572637-6

1572637-7

C1__DWG_PN_1_0

LEAR TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25628.213.009

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25628.213.111

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25628.123.009

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25628.123.111

C1__DWG_PN_2_4

C1__DWG_PN_1_5

25628.123.141

C1__DWG_PN_2_5

C1__DWG_PN_1_6

25628.213.001

C1__DWG_PN_2_6

C1__DWG_PN_1_7

25628.213.178

C1__DWG_PN_2_7

TE TERMINAL

1572637-8

1572637-9

1-1572637-0

1-1572637-1

1-1572637-2

1-1572637-3

C1__DWG_PN_3_0

LEAR TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25628.213.141

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25628.213.112

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25628.213.004

C1__DWG_PN_4_3

C1__DWG_PN_3_4

25628.123.142

C1__DWG_PN_4_4

C1__DWG_PN_3_5

25628.123.041

C1__DWG_PN_4_5

C1__DWG_PN_3_6

25628.123.011

C1__DWG_PN_4_6

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.45+/-0.05 [.057+/-.002] W1__DWG_WGAUGE_1

1.40+/-0.05 [.055+/-.002] W1__DWG_WGAUGE_2

1.35+/-0.05 [.053+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.2

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150491 -4

2150491 -5

2150491 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 180.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150491 -5

8- 2150491 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119759-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, END FEED, NON-ADJUST

DESCRIPTION

260

252

250

249

248

247

246

245

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

30DEC2014

DWN

APVD

RK GB

2119082-4

CAM, SNAIL, INSULATION ADJUSTMENT

244

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083-1

2168400-7

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

242

240

2119580-1

MECHANICAL FEED ASSEMBLY

239

2063440-2

AIR FEED MODULE

238

2119740-2

TAG,IDENTIFICATION

213

REF REF

1901697-1

1752354-2

FEED FINGER ASSEMBLY,EF

STANDOFF,HOLD-DOWN

183

180

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

8-22280-7

SPRING, COMPRESSION

176

1752353-2

GUIDE PIN,HOLDDOWN

175

1901680-2

GUIDE PIN,HOLDDOWN

174

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

REF

994970-2

COUNTER, MAGNETIC

164

240638-1

SPRING, FEED FINGER

163

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

REF REF

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

1633743-1

SERVO FEED LATCH ASM

133

455888-5

SPACER, CRIMPER

2119956-2

DOCUMENTATION PACKAGE

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

2119740-1

TAG,IDENTIFICATION

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

1901681-1

HOLDDOWN, TERMINAL

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

2119793-1

LIMITER, ADJUSTMENT BOLT

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

2079383-4

5-18022-5

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

60 C

2063961-1

FEED FINGER

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

2168083-8

SCR, SKT HD CAP, RoHS, M4 X 16

5018030-2

NUT, HEX, REG, RoHS, M4

5018030-1

NUT, HEX, REG, RoHS, M3

986965-8

NUT, LOCK, HEX, TORQUE (M4)

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

2119792-2

PAWL, EF, AIR

18023-9

SCR, SKT HD CAP M4 X 6.0

2119652-1

FEED CAM, PRE FEED

2119653-1

FEED CAM, POST FEED

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

2119369-1

RAM,AMP STYLE, END FEED

2079383-7

SCR, BHSC, RoHS (M8 X 25)

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

2119957-1

APPLICATOR SHIM PACK

1-2119644-2

RAM WASHER, PRECISION

2119085-1

FA HEAD, ATLANTIC STYLE

2119092-1

BOLT, ADJUSTMENT

1-18028-2

WASHER, FLAT, REG M4

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

240639-1

STRIPPER (MACHINING)

1320906-1

STUD, THREADED

1752371-5

PLATE, STRIP GUIDE

240825-2

PLATE, STRIP HOLD DOWN

2-22281-3

SPRING, COMPRESSION

1752373-4

DRAG

1901259-4

GUIDE, LOWER STRIP

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

1752360-1

SPACER,HOLD-DOWN

240644-1

PLATE, REAR SHEAR

690482-4

PLATE, FRONT SHEAR

6-1803001-6

ANVIL, COMBINATION, END FEED

1-2217206-0

BLADE, SLUG

7-240641-7

SPACER

238009-1

BLOCK, FL CRIMPER SPACER

4-2119785-4

CRIMPER, INSULATION OVERLAP PREMIUM

455888-3

SPACER, CRIMPER

3-1490019-3

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

11NOV2014

12NOV2014

APPLICATION SPEC

WEIGHT

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

DRAWING NO

2150491

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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