C-2150488 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150488 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150488 -1

2150488 -2

2150488 -5

2150488 -6

2150488 -7

7- 2150488 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.79 mm [.110]

3.86 mm [.152]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: LEAR TERMINAL

LEAR CRIMP SPECIFICATION

TERMINAL NAME: RECEPTACLE,6.3 mm FASTON

WIRE STRIP LENGTH

6.00-6.00 mm [.236-.236 IN]

TERMINAL

APPLICATION

C SPECIFICATION

25733 Rev 12

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TERMINALS APPLIED

TE TERMINAL

1572648-1

1572648-2

1572648-3

1572648-4

C1__DWG_PN_1_0

LEAR TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25733.201.011

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25733.123.211

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25733.417.031

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25733.123.204

C1__DWG_PN_2_4

TE TERMINAL

1572648-5

1572648-6

1572648-7

C1__DWG_PN_3_0

LEAR TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25733.123.242

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25733.201.004

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25733.201.042

C1__DWG_PN_4_3

WIRE

SIZE

2.50mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

2.05+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_1

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.9

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150488 -4

2150488 -5

2150488 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 180.

AMP 4805 REV 31MAR2000

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ORIGINAL

RELEASED

ECR-16-014728

REVISIONS

DESCRIPTION

DATE

16SEP2014

23OCT2014

18OCT2016

DWN

APVD

GH TE

RS LZ

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150488 -5

8- 2150488 -4

5-18022-5

8- 2150488 -5

2119653-1

2168400-7 (QUANTITY 2)

- 1 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

- - - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

2168400-7 (QUANTITY 2)

- - - - 1 -1

2063440-1

AIR FEED MODULE

6 242

240

239

238

2161326-1

8- 2150488 -4

- - 1 1 - -1

2119740-2

TAG,IDENTIFICATION

213

2119949-1

2063961-1

5-18022-5

2119653-1

- - REF REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

2119950-1

2119792-2

2119641-1

2063440-1

- 1 1 1 1 1 1 1-1976055-3

STANDOFF, HOLD-DOWN

180

- 1 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 11

2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 1 11

455888-6

SPACER, CRIMPER

- 1 1 1 1 11

2119791-9

DEPRESSOR, WIRE

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 11

1901681-1

HOLDDOWN, TERMINAL

- 2 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 1 11

- - - - - 11

2079383-4

5-18022-5

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

60 C

- - - - - 11

2063961-1

FEED FINGER

- 3 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 11

2119644-2

RAM WASHER, PRECISION

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

6 - 1 1 1 1 11

- 1 - 1 1 11

- 7 7 7 7 77

- 2 2 2 2 22

2119085-1

2119092-1

1-18028-2

2168083-9

1-2168083-0

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 1 1 1 1 11

240825-3

PLATE, STRIP HOLD DOWN

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 11

1752373-4

DRAG

- 2 2 2 2 22

1901259-5

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 1 11

240644-9

PLATE, REAR SHEAR

- - 1 - - -1

2119957-2

APPLICATOR SHIM PACK

260

- - - - - -1

- 1 - 1 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 - 1 1 1 1 11

2-690482-9

PLATE, FRONT SHEAR

- - - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

1 1 1 1 1 1 1 1 6-1803001-0

ANVIL, COMBINATION, END FEED

- - - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

1 - 1 1 1 1 1 1 1-2217206-3

BLADE, SLUG

- - - - 1 -1

2119641-1

FEED CAM, AIR FEED

248

- 1 1 1 1 11

1803203-1

BLOCK, FRONT DEPRESSOR

- 1 - 1 1 11

2119798-1

DETENT PIN

247

- 1 1 1 1 11

7-240641-1

SPACER

- 1 - 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- 1 1 1 1 11

4-238011-2

BLOCK, CRIMPER SPACER

- - 1 - - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

1 1 1 1 1 1 1 1 6-1633962-4

CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 11

2119082-3

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 1 11

455888-8

SPACER, CRIMPER

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

1 1 1 1 1 1 11

1-456408-9

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

HOFFNER

15SEPT2014

CHK

T.ELBIN

16SEPT2014

APVD

16SEPT2014 NAME

T.ELBIN

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150488

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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