C-2150472 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150472 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150472 -2

2150472 -5

2150472 -6

2150472 -7

7- 2150472 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150472 -5

8- 2150472 -4

2119792-3

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

6.35 mm [.250]

9.53 mm [.375]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TONGUE

WIRE STRIP LENGTH

5.18-5.94 mm [.204-.234 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2084

TERMINALS APPLIED 10 14

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

42899-1

C1__DWG_PN_1_1

42913-1

C1__DWG_PN_2_1

42899-2

C1__DWG_PN_1_2

42913-2

C1__DWG_PN_2_2

42899-3

C1__DWG_PN_1_3

42913-3

C1__DWG_PN_2_3

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 5.59-8.00 mm [.220-.315 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

61352-1

C1__DWG_PN_3_1

61352-2

C1__DWG_PN_3_2

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TONGUE

WIRE STRIP LENGTH

5.18-5.94 mm [.204-.234 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2084

TERMINALS APPLIED

10 14

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

41808

C2__DWG_PN_1_1

41808-1

C2__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 5.59-8.00 mm [.220-.315 IN]

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

41809

C2__DWG_PN_3_1

41809-1

C2__DWG_PN_4_1

WIRE

SIZE

6 AWG

8 AWG

10 AWG 13

CRIMP HEIGHT

mm [INCH]

4.85+/-0.05 [.191+/-.002] W1__DWG_WGAUGE_1

4.22+/-0.05 [.166+/-.002] W1__DWG_WGAUGE_2

3.81+/-0.05 [.150+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

11.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.8

W1__FA_SETTING_3

WIRE

SIZE

8 AWG

10 AWG

CRIMP HEIGHT

mm [INCH]

4.57+/-0.05 [.180+/-.002] W2__DWG_WGAUGE_1

4.24+/-0.05 [.167+/-.002] W2__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

5.7

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

9.3

W2__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150472 -4

2150472 -5

2150472 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 REPLACE ITEM 38 WITH ITEM 221 WHEN RUNNING THE 3.81mm CRIMP HEIGHT.

14 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

12 - - 1 - - 1

-77 -7 -6 -5 -2

2119957-2

PART NO

APPLICATOR SHIM PACK

DESCRIPTION

260

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

ECR-15-006500

ECR-17-001142

ECR-17-001842

REVISIONS

DESCRIPTION

DATE

11DEC2014

24APR2015

25JAN2017

09FEB2017

DWN

APVD

RK TE

BW JT

TB TE

TB CT

- 1 1 1 11

1803078-1

SPACER, PRECISION

259

7 - 1 - 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - - 11

1803259-1

BUSHING, FLANGED

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

- 1 1 1 11

2161315-1

2119082-8

RAM, STEPPED, AMP STYL, EF, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

245

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2063440-2

AIR FEED MODULE

238

13 - 1 1 1 1 1

2119644-6

RAM WASHER, PRECISION

221

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

8 - 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- 2 2 2 2 2 1-2168083-1

SCR, SKT HD CAP, RoHS, M3 X 6

147

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

14 - 1 1 1 1 1

2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 2 2 2 2 2 1-2119791-4

DEPRESSOR, WIRE

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

3-18032-3

SCR, SET, FLT POINT M3 X 20.0

- 1 - - 11

- 2 2 2 22

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

67 C

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

- 2 2 2 22

2168083-8

SCR, SKT HD CAP, RoHS, M4 X 16

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - - 11

2119792-3

PAWL, EF, AIR

- - - - 13

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2161310-1

RAM, STEPPED, AMP STYLE, END FEED

- 1 1 1 1 1 1-2079383-5

SCR, BHSC, RoHS (M8 X 40)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-8

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

7 - 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

- 1 1 1 11

- 2 2 2 22

2280534-1

1-2168083-7

STRIPPER, OFFSET

SCR, SKT HD CAP, RoHS, M4 X 40

27 B

- 1 1 1 1 1 2-1752371-5

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-1

SPRING, COMPRESSION

- 1 1 1 11

1-464452-7

DRAG, STOCK

- 1 1 1 11

1633168-2

ARM, STOCK DRAG

- 1 1 1 1 1 3-1901696-5

STRIP GUIDE, REAR

- 1 1 1 1 1 3-1901695-5

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

2-240641-1

SPACER

- 1 1 1 11

1803203-1

BLOCK, FRONT DEPRESSOR

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- 1 1 1 11

1803071-1

SPACER,REAR SHEAR STRIP GUIDE

1 - 1 1 1 11

3-690482-7

PLATE, FRONT SHEAR

1 1 1 1 1 11

1803003-1

ANVIL, COMBINATION, END FEED

1 - 1 1 1 1 1 2-2217206-0

BLADE, SLUG

- - - - -1

- 1 1 1 11

2-240641-7

SPACER

- 1 1 1 11

1-238011-4

BLOCK, CRIMPER SPACER

1 1 1 1 1 1 1 7-1633962-6

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-4

SPACER, CRIMPER

1 1 1 1 1 11

456432-3

CRIMPER, WIRE

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

20AUG2014

K. STAKEM

CHK

20AUG2014

G. BAILEY

APVD

20AUG2014 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150472

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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