C-2150462 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150462 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150462 -2

2150462 -5

2150462 -6

2150462 -7

7- 2150462 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.54 mm [.100]

4.19 mm [.165]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: STOCKO TERMINAL

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

5.10-6.10 mm [.201-.240 IN]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

10 12

TE TERMINAL

2113541-1

C1__DWG_PN_1_0

STOCKO TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

RSB 7961 F6.3

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 3.00-4.00 mm [.118-.157 IN]

TE TERMINAL

C1__DWG_PN_3_0

STOCKO TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

2.21+/-0.05 [.087+/-.002] W1__DWG_WGAUGE_1

2.05+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_2

1.89+/-0.05 [.074+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150462 -4

2150462 -5

2150462 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

& 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 TERMINAL LUBRICANT IS RECOMMEDNED.

& 180.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150462 -5

8- 2150462 -4

2031314-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

--1--

-1-11

----1

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

260

252

250

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

DEVELOPMENT

RELEASED

REVISIONS

DESCRIPTION

DATE

24JUL2014

15SEP2014

DWN

APVD

YY UG

----1

2119641-1

FEED CAM, AIR FEED

248

-1-11

2119798-1

DETENT PIN

247

-1-11

1-22279-3

SPRING, COMPRESSION

246

--1--

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

-1111

2119082-3

CAM, SNAIL, INSULATION ADJUSTMENT

244

-1111

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 -1111

2119083-1

RETAINER, INSULATION DIAL

242

--22-

----1

2168400-7

2063440-1

SHCS, LOW HEAD, RoHS, M5 X 10

AIR FEED MODULE

240

238

--11-

2119740-2

TAG,IDENTIFICATION

213

--11-

1803052-1

FEED FINGER ASSEMBLY,EF

183

6 -1111

1-1752354-2

STANDOFF,HOLD-DOWN

180

-1111

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

-1111

8-22280-7

SPRING, COMPRESSION

176

-1111

1752353-2

GUIDE PIN,HOLDDOWN

175

-1111

1901680-2

GUIDE PIN,HOLDDOWN

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

164

----1

240638-1

SPRING, FEED FINGER

163

----1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF -

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

--11-

1633743-1

SERVO FEED LATCH ASM

133

-1111

2119955-2

ASSY, LUBRICATOR, END FEED

-1111

455888-5

SPACER, CRIMPER

-1111

2119956-2

DOCUMENTATION PACKAGE

-2222

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

-1--1

2119740-1

TAG,IDENTIFICATION

-2222

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

-1111

-2222

1901681-9

2168400-5

HOLDDOWN, TERMINAL

SHCS, LOW HEAD, RoHS, M4 X 20

65 C

-1-11

2119793-1

LIMITER, ADJUSTMENT BOLT

6-3-33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

-1111

2079383-4

SCR, BHSC, RoHS (M4 X 8)

-3333

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

-2222

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

-2222

5018030-2

NUT, HEX, REG, RoHS, M4

-2222

5018030-1

NUT, HEX, REG, RoHS, M3

-2222

986965-8

NUT, LOCK, HEX, TORQUE (M4)

-1111

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

----1

2031314-1

FEED FINGER SUBASSEMBLY

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

-1111

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

-1-11

2119369-1

RAM,AMP STYLE, END FEED

-1111

2079383-7

SCR, BHSC, RoHS (M8 X 25)

-1-11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

-1-11

2119957-1

APPLICATOR SHIM PACK

-1111

2119644-2

RAM WASHER, PRECISION

6 -1111

2119085-1

FA HEAD, ATLANTIC STYLE

-1-11

2119092-1

BOLT, ADJUSTMENT

-7777

1-18028-2

WASHER, FLAT, REG M4

-2222

2168083-9

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 8.0

31 B

-1111

240639-1

STRIPPER (MACHINING)

-2222

1320906-1

STUD, THREADED

-1111

1752371-5

PLATE, STRIP GUIDE

-1111

240825-1

PLATE, STRIP HOLD DOWN

-2222

2-22281-3

SPRING, COMPRESSION

-1111

1752373-4

DRAG

-2222

1901259-6

GUIDE, LOWER STRIP

-4444

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

-1111

1752360-1

SPACER,HOLD-DOWN

1- 1 1 1 1

240644-9

PLATE, REAR SHEAR

-----

1- 1 1 1 1

6-690482-6

PLATE, FRONT SHEAR

111111

5-1803001-4

ANVIL, COMBINATION, END FEED

1-1111

2217206-1

BLADE, SLUG

-----

-1111

6-240641-5

SPACER

-1111

2-238009-5

BLOCK, FL CRIMPER SPACER

111111

5-2119582-0

CRIMPER, INSULATION F PREMIUM

-1111

455888-7

SPACER, CRIMPER

111111

3-456407-5

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

Y.YIN

CHK

G.BAILEY

APVD

U.GUO

PRODUCT SPEC

24JUL2014

24JUL2014 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150462

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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