C-2150461 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
7
6
5
4
3
2
1
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
20
DESCRIPTION
FEED TYPE
CONVERT TO
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
DATE
24SEP2014
DWN
APVD
KH UG
PNEUMATIC FEED
2119950-1
2119792-2
-
2119641-1
-
2063440-1
2150461 -1
A
2150461 -2
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
MECHANICAL
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
2119951-1
2161326-1
2119949-1
2119951-1
1901697-1
-
2063961-1
1901697-1
8- 2150461 -5
8- 2150461 -4
5-18022-5
8- 2150461 -5
-
-
2119653-1
-
-
2168400-7 (QUANTITY 2)
- 1 - 1 1 1¹
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
-
-
- - - - 1 -¹
2119640-1
PUSH ROD, AIR FEED
-
-
- - - - 1 -¹
2079988-1
BUSHING, LCH5-12, MISUMI
-
2168400-7 (QUANTITY 2)
- - - - 1 -¹
2119641-1
FEED CAM, AIR FEED
252
250
249
248
SMART APPLICATOR
2161326-1
-
8- 2150461 -4
-
-
-
- 1 - 1 1 1¹
2119798-1
DETENT PIN
247
2150461 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
MECHANICAL FEED
PNEUMATIC FEED
2119949-1
2119950-1
2063961-1
2119792-2
5-18022-5
-
2119653-1
2119641-1
-
-
-
2063440-1
- 1 - 1 1 1¹
- - 1 - - -¹
1-22279-3
2119759-1
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
246
245
D
2150461 -6
A
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} 12
-
-
-
-
-
-
-
-
-
-
-
-
-
- 1 1 1 1 1¹
2119082-2
CAM, SNAIL, INSULATION ADJUSTMENT
244
D
-
- 1 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
2150461 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
-
-
-
-
-
-
- 1 1 1 1 1¹
2119083-1
RETAINER, INSULATION DIAL
-
242
- - 2 2 - -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
7- 2150461 -7
A
CRIMP TOOLING KIT
-
-
-
-
-
-
-
-
6 ^{- - - - - 11}
2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1 -¹
2063440-1
AIR FEED MODULE
238
- - 1 1 - -¹
2119740-2
TAG,IDENTIFICATION
213
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
3.05 mm [.120]
3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
- - REF REF - - ¹
- - - - 2 -²
- 1 1 1 1 1¹
- REF REF REF REF REF ¹
- - - - 1 -¹
- - - - 1 -¹
- - REF REF - - ¹
1901697-1
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
183
172
166
164
163
137
135
- - 1 1 - -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 1¹
2119955-2
ASSY, LUBRICATOR, END FEED
84
TERMINAL DATA: TE TERMINAL
TERMINAL NAME: _{TERMINAL,RING}
WIRE STRIP LENGTH
3.20-4.00 mm [.126-.157 IN]
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{2.54-3.43 mm [.100-.135 IN]}
TERMINAL DATA: TE TERMINAL
TERMINAL NAME: _{TERMINAL,RING}
WIRE STRIP LENGTH
3.20-4.00 mm [.126-.157 IN]
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{2.54-3.43 mm [.100-.135 IN]}
- 1 1 1 1 1¹
455888-5
SPACER, CRIMPER
82
- 1 1 1 1 1¹
2119791-5
DEPRESSOR, WIRE
73
- 1 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1¹
2119740-1
TAG,IDENTIFICATION
67
TERMINAL
114-2084
-
-
TERMINAL
114-2084
-
-
APPLICATION
APPLICATION
C _{SPECIFICATION}
-
-
-
SPECIFICATION
-
-
-
- 2 2 2 2 2²
- 1 - 1 1 1¹
6 ^{- 3 - 3 3 33}
2168078-1
2119793-1
992763-5
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
66
63 _C
62
TERMINALS APPLIED
13
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
160252-1
C1__DWG_PN_1_1
160189-2
C1__DWG_PN_2_1
160237-1
C1__DWG_PN_3_1
160210-1
C1__DWG_PN_4_1
160252-2
C1__DWG_PN_1_2
160189-3
C1__DWG_PN_2_2
160434-1
C1__DWG_PN_3_2
160189-1
C1__DWG_PN_1_3
160189-4
C1__DWG_PN_2_3
160434-2
C1__DWG_PN_3_3
TERMINALS APPLIED
13
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
41472
C2__DWG_PN_1_1
41471
C2__DWG_PN_2_1
- 1 1 1 1 1¹
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
- - - - - 1¹
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 1¹
2063961-1
FEED FINGER
58
- 4 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2 ² 1-2168083-4
SCR, SKT HD CAP, RoHS, M4 X 5
56
- 2 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- - - - 1 -¹
2119792-2
PAWL, EF, AIR
51
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
CRIMP HEIGHT
9
REFERENCE SETTING
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1¹
2119652-1
FEED CAM, PRE FEED
48
1.00mm2
1.65+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_1}
W1__DWG_CRIMP_HT_1
6.5
W1__FA_SETTING_1
18 AWG
1.52+/-0.05 [.060+/-.002] ^{W2__DWG_WGAUGE_1}
W2__DWG_CRIMP_HT_1
7.9
W2__FA_SETTING_1
- - - - - 1¹
2119653-1
FEED CAM, POST FEED
47
0.75mm2
1.58+/-0.05 [.062+/-.002] ^{W1__DWG_WGAUGE_2}
W1__DWG_CRIMP_HT_2
7.3
W1__FA_SETTING_2
20 AWG
1.45+/-0.05 [.057+/-.002] ^{W2__DWG_WGAUGE_2}
W2__DWG_CRIMP_HT_2
8.7
W2__FA_SETTING_2
- 1 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
0.50mm2
1.50+/-0.05 [.059+/-.002] ^{W1__DWG_WGAUGE_3}
W1__DWG_CRIMP_HT_3
8.1
W1__FA_SETTING_3
- 1 - 1 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
- 1 1 1 1 1 ¹ 1-2119644-2
RAM WASHER, PRECISION
38
6 - 1 1 1 1 1¹
2119085-1
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1 1¹
2119092-1
BOLT, ADJUSTMENT
35
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
- 8 8 8 8 8⁸
- 2 2 2 2 2²
1-18028-2
2168083-8
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
33 _B
31
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150461 -4
2150461 -4
2150461 -5
2150461 -6
- 2 2 2 2 2²
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
29
- 1 1 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1 1¹
1752371-2
PLATE, STRIP GUIDE
24
- 2 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
- 1 1 1 1 1¹
1752373-4
DRAG
20
- 1 1 1 1 1 ¹ 1-1901696-2
STRIP GUIDE, REAR
19
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 1 1 1 1 1 ¹ 1-1901695-2
STRIP GUIDE, FRONT
18
- 4 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
1 - 1 1 1 1 1¹
691901-2
REAR SHEAR PLATE, REVERSIBLE
11
- 2 2 2 2 2²
1-240645-6
SPACER, SHEAR PLATE
10
1 - 1 1 1 1 1¹
240642-1
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 11}
1803060-9
ANVIL, COMBINATION, END FEED
8
1 ^{- 1 1 1 1 11}
2-691157-6
BLADE, SLUG
7
- - - - - -¹
-
-
6
- 1 1 1 1 1¹
5-240641-8
SPACER
5
- 1 1 1 1 1¹
238009-8
BLOCK, FL CRIMPER SPACER
4
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
1 ^{1 1 1 1 1 1 1 2-2119582-6}
CRIMPER, INSULATION F PREMIUM
3
- - - - - -¹
-
-
2
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
A
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
13 _{TERMINAL LUBRICANT IS RECOMMENDED.}
- - 1 - - -¹
-77 -7 -6 -5 -2 -1
2119957-2
PART NO
APPLICATOR SHIM PACK
DESCRIPTION
260
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
1 ^{1 1 1 1 1 11}
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
456409-2
CRIMPER, WIRE .120 "F" PREMIUM
1
PART NO
DESCRIPTION
ITEM _A
NO
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
22JUL2014
22JUL2014
22JUL2014 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150461
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
A
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION