C-2150403 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150403 -2
A
2150403 -5
A
2150403 -6
A
2150403 -7
A
D
7- 2150403 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ⁴
SERVO
4 _{LATCH PLATE} 11
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.29 mm [.090]
3.05 mm [.120]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: STOCKO/LNX TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{TERMINAL, TAB 6.3}
WIRE STRIP LENGTH
5.80-6.60 mm [.228-.260 IN]
TERMINAL
NONE
APPLICATION
C _{SPECIFICATION}
-
INSULATION DIAMETER RANGE
n ^{1.52-2.54 mm [.060-.100 IN]}
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
1572348-1
C1__DWG_PN_1_0
STOCKO/LNX TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
7831.010.Z6.3-1
C1__DWG_PN_2_1
TE TERMINAL
C1__DWG_PN_3_0
STOCKO/LNX TERMINAL
C1__DWG_PN_4_0
WIRE
SIZE
1.50mm2
1.00mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.75+/-0.03 [.069+/-.001] ^{W1__DWG_WGAUGE_1}
1.55+/-0.03 [.061+/-.001] ^{W1__DWG_WGAUGE_2}
1.45+/-0.03 [.057+/-.001] ^{W1__DWG_WGAUGE_3}
1.37+/-0.03 [.054+/-.001] ^{W1__DWG_WGAUGE_4}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.4
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
7.5
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
8.7
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
9.4
W1__FA_SETTING_4
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150403 -4
2150403 -5
2150403 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180}
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,
& 242.
180 & 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
A
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
5
4
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1803052-1
8- 2150403 -5
-
-
-
8- 2150403 -4
-
-
-
-
-
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - -¹
- 1 - 1 1¹
- - - - 1¹
- - - - 1¹
- - - - 1¹
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
260
252
250
249
248
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
RELEASD
REVISIONS
DESCRIPTION
1
DATE
17JAN2014
DWN
APVD
KH UG
- 1 - 1 1¹
2119798-1
DETENT PIN
247
- 1 - 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1¹
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 - 1 1 1 1¹
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 2 -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - 1¹
- - 1 1 -¹
2063440-2
2119740-2
AIR FEED MODULE
TAG,IDENTIFICATION
238
D
213
- - REF REF - ¹
1803052-1
FEED FINGER ASSEMBLY,EF
183
6 ^{- 1 1 1 11}
- 1 1 1 1¹
1752354-1
6-993111-6
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
180
177
- 1 1 1 1¹
8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 1¹
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1¹
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - - 1¹
240638-1
SPRING, FEED FINGER
163
- - - - 1¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1¹
455888-4
SPACER, CRIMPER
82
- 1 1 1 1¹
2119791-5
DEPRESSOR, WIRE
73
- 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 1 1 1¹
2119943-1
WASHER, SPACER
69
- 1 - - 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1¹
- 1 - 1 1¹
1976052-1
2119793-1
HOLDDOWN,TERMINAL
LIMITER, ADJUSTMENT BOLT
65 _C
63
6 ^{- 3 - 3 33}
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 1 1 1 1¹
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
- 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2²
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
56
- 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 ¹ 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 1¹
2119792-2
PAWL, EF, AIR
51
- - - - 1¹
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 ¹ 1-2119644-2
RAM WASHER, PRECISION
38
6 ^{- 1 1 1 11}
2119085-1
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1¹
2119092-1
BOLT, ADJUSTMENT
35
- 8 8 8 8⁸
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 2²
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
31
- 2 2 2 2²
- 1 1 1 1¹
2168083-2
240639-1
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
29 _B
27
- 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1 ¹ 1-1752371-2
PLATE, STRIP GUIDE
24
- 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1¹
1752373-4
DRAG
20
- 1 1 1 1 ¹ 1-1901696-8
STRIP GUIDE, REAR
19
- 1 1 1 1 ¹ 1-1901695-8
STRIP GUIDE, FRONT
18
- 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1¹
4-240641-7
SPACER
16
- 1 1 1 1¹
1752360-1
SPACER,HOLD-DOWN
13
1 - 1 1 1 1¹
240644-5
PLATE, REAR SHEAR
11
- - - - -¹
-
-
10
1 - 1 1 1 1¹
3-690482-2
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 1 3-1333217-2}
ANVIL, EF .090
8
1 ^{- 1 1 1 1 1 1-2217206-0}
BLADE, SLUG
7
- - - - -¹
-
-
6
- 1 1 1 1¹
1-240641-8
SPACER
5
- 1 1 1 1¹
238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1-1633961-9}
CRIMPER, INSULATION F PREMIUM
3
- 2 2 2 2²
455888-3
SPACER, CRIMPER
2
1 ^{1 1 1 1 11}
5-456406-7
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
11DEC2013
11DEC2013
11DEC2013 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150403
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION