C-2150394 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150394 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150394 -2

2150394 -5

2150394 -6

2150394 -7

7- 2150394 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.84 mm [.112]

3.94 mm [.155]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: G&H TERMINAL

LEAR CRIMP SPECIFICATION

TERMINAL NAME: FLACHSTECKER 6.3X0.8-2.5

WIRE STRIP LENGTH

5.50-5.50 mm [.217-.217 IN]

TERMINAL

APPLICATION

C SPECIFICATION

25696 Rev 7

INSULATION DIAMETER RANGE

n 2.20-2.80 mm [.087-.110 IN]

TERMINALS APPLIED

TE TERMINAL

1572634-1

1572634-2

1572634-3

1572634-4

1572634-5

C1__DWG_PN_1_0

G&H TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25696.213.009

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25696.213.111

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25696.213.141

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25696.213.178

C1__DWG_PN_2_4

C1__DWG_PN_1_5

25696.126.009

C1__DWG_PN_2_5

TE TERMINAL

1572634-6

1572634-7

1572634-8

1572634-9

1-1572634-0

C1__DWG_PN_3_0

G&H TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25696.126.113

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25696.126.141

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25696.126.142

C1__DWG_PN_4_3

C1__DWG_PN_3_4

25696.126.143

C1__DWG_PN_4_4

C1__DWG_PN_3_5

25696.126.178

C1__DWG_PN_4_5

WIRE

SIZE

2.50mm2

2X 1.00mm2

1.00 + 0.75mm2

1.50mm2

CRIMP HEIGHT

mm [INCH]

1.90+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_1

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_2

1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_3

1.60+/-0.05 [.063+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.5

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.5

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.0

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150394 -4

2150394 -5

2150394 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,

& 242.

180 & 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1803052-1

8- 2150394 -5

8- 2150394 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

- 1 - 1 11

- - - - 11

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

260

252

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

REVISIONS

DESCRIPTION

DATE

18DEC2013

DWN

APVD

LG TE

- - - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

- - 2 2 -2

2119083-1

2168400-7

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

242

240

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1803052-1

FEED FINGER ASSEMBLY,EF

183

6 - 1 1 1 11

1752354-2

STANDOFF,HOLD-DOWN

180

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 11

- 1 - 1 11

1976052-1

2119793-1

HOLDDOWN,TERMINAL

LIMITER, ADJUSTMENT BOLT

65 C

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2119792-2

PAWL, EF, AIR

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1-2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

- 1 1 1 11

1-2168083-0

240639-1

SCR, SKT HD CAP, RoHS, M4 X 10

STRIPPER (MACHINING)

29 B

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 1 1-1752371-2

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 1-1901696-0

STRIP GUIDE, REAR

- 1 1 1 1 1 1-1901695-0

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

5-240641-6

SPACER

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-5

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

3-690482-2

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 3-1803001-7

ANVIL, COMBINATION, END FEED

1 - 1 1 1 11

1-2217206-0

BLADE, SLUG

- - - - -1

- 1 1 1 11

2-240641-9

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1-2119785-6

CRIMPER, INSULATION OVERLAP PREMIUM

- 1 1 1 11

1-455888-0

SPACER, CRIMPER

1 1 1 1 1 11

1490019-7

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

04NOV2013

04NOV2013 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150394

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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