C-2150393 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150393 -2
A
2150393 -5
A
2150393 -6
A
2150393 -7
A
D
7- 2150393 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE ⁴
SERVO
4 _{LATCH PLATE 11}
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
4.32 mm [.170]
5.70 mm [.224]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: YAZAKI TERMINAL
TERMINAL NAME: _TERMINAL
WIRE STRIP LENGTH
5.00-6.00 mm [.197-.236 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
WA1881
-
TERMINALS APPLIED 10
TE TERMINAL
1949285-1
C1__DWG_PN_1_0
YAZAKI TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
7114-3030
C1__DWG_PN_2_1
YAZAKI CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n ^{6.02mm MAX [.237 IN MAX]}
-
-
-
-
TE TERMINAL
1949285-2
C1__DWG_PN_3_0
YAZAKI TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
7114-3030-02
C1__DWG_PN_4_1
WIRE
SIZE
5.00mm2
3.00mm2
CRIMP HEIGHT
mm [INCH]
2.25+/-0.05 [.089+/-.002] ^{W1__DWG_WGAUGE_1}
1.95+/-0.05 [.077+/-.002] ^{W1__DWG_WGAUGE_2}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.5
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
8.6
W1__FA_SETTING_2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150393 -4
2150393 -5
2150393 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62}
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
A
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
& 242.
AMP 4805 REV 31MAR2000
5
4
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1803052-1
8- 2150393 -5
-
-
-
8- 2150393 -4
-
-
-
-
-
-
2031314-1
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
A1
RELEASED
ECR-14-000637
REVISIONS
DESCRIPTION
1
DATE
31DEC2013
16JAN2014
DWN
APVD
LG GB
XZ LG
--1--
2119957-2
APPLICATOR SHIM PACK
260
-1-11
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
252
----1
----1
2119640-1
2079988-1
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
250
D
249
----1
2119641-1
FEED CAM, AIR FEED
248
-1-11
2119798-1
DETENT PIN
247
-1-11
1-22279-3
SPRING, COMPRESSION
246
--1--
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
-1111
2119082-7
CAM, SNAIL, INSULATION ADJUSTMENT
244
-1111
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^-1111
--22-
2119083-1
2168400-7
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
242
240
----1
2063440-2
AIR FEED MODULE
238
--11-
2119740-2
TAG,IDENTIFICATION
213
- - REF REF -
1803052-1
FEED FINGER ASSEMBLY,EF
183
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
164
----1
240638-1
SPRING, FEED FINGER
163
----1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF -
SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
--11-
1633743-1
SERVO FEED LATCH ASM
133
-1111
455888-5
SPACER, CRIMPER
82
-1111
2119956-2
DOCUMENTATION PACKAGE
71
-2222
-1--1
2-18032-2
2119740-1
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
70 _C
67
-2222
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
-1-11
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6^-3-33
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
-1111
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
-4444
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
57
-2222
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
56
-2222
5018030-2
NUT, HEX, REG, RoHS, M4
55
-2222
5018030-1
NUT, HEX, REG, RoHS, M3
54
-2222
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
----1
2119792-2
PAWL, EF, AIR
51
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
49
-1111
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
-1-11
2119369-1
RAM,AMP STYLE, END FEED
44
-1111
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
-1-11
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
-1-11
2119957-1
APPLICATOR SHIM PACK
39
-1111
2119644-2
RAM WASHER, PRECISION
38
6 ^-1111
2119085-1
FA HEAD, ATLANTIC STYLE
37
-1-11
2119092-1
BOLT, ADJUSTMENT
35
-8888
1-18028-2
WASHER, FLAT, REG M4
33
-2222
-2222
2168083-9
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
31 _B
29
-1111
240639-1
STRIPPER (MACHINING)
27
-2222
1320906-1
STUD, THREADED
25
-1111
1-1752371-2
PLATE, STRIP GUIDE
24
-2222
22281-9
SPRING, COMPRESSION
22
-1111
1752373-4
DRAG
20
-1111
6-1901696-7
STRIP GUIDE, REAR
19
-1111
4-1901695-9
STRIP GUIDE, FRONT
18
-4444
1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
-1111
7-240641-2
SPACER
16
1 ^-1111
240644-5
PLATE, REAR SHEAR
11
-----
-
-
10
1 _-1111
7-690482-1
PLATE, FRONT SHEAR
9
1 ₁₁₁₁₁
3-1803000-8
ANVIL, COMBINATION, END FEED
8
1 -1111
1-2217206-3
BLADE, SLUG
7
-----
-
-
6
-1111
2-240641-2
SPACER
5
-1111
2-238009-9
BLOCK, FL CRIMPER SPACER
4
1 ₁₁₁₁₁
4-1633962-7
CRIMPER, INSULATION F PREMIUM
3
-1111
1-455888-2
SPACER, CRIMPER
2
1 ₁₁₁₁₁
6-1673600-2
CRIMPER, WIRE
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
31OCT2013
31OCT2013
31OCT2013 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150393
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
A1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION