C-2150388 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150388 -1
A
2150388 -2
A
2150388 -5
A
D
2150388 -6
A
2150388 -7
A
7- 2150388 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.64 mm [.104]
3.68 mm [.145]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
OV
TERMINAL DATA: G & H TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{FLACHSTECKHULSE 4.80 x 0.8 FASTON}
WIRE STRIP LENGTH
5.00-5.00 mm [.197-.197 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
25312
-
INSULATION DIAMETER RANGE
n ^{2.10-3.10 mm [.083-.122 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572180-1
1572180-2
1572180-3
1572180-4
1572180-5
1572180-6
1572180-7
C1__DWG_PN_1_0
G & H TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
25312.213.011
C1__DWG_PN_2_1
C1__DWG_PN_1_2
25312.417.328
C1__DWG_PN_2_2
C1__DWG_PN_1_3
25312.417.031
C1__DWG_PN_2_3
C1__DWG_PN_1_4
25312.213.178
C1__DWG_PN_2_4
C1__DWG_PN_1_5
25312.213.042
C1__DWG_PN_2_5
C1__DWG_PN_1_6
25312.213.004
C1__DWG_PN_2_6
C1__DWG_PN_1_7
25312.123.330
C1__DWG_PN_2_7
TE TERMINAL
1572180-8
1572180-9
1-1572180-0
1-1572180-1
1-1572180-2
1-1572180-3
C1__DWG_PN_3_0
G & H TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
25312.123.327
C1__DWG_PN_4_1
C1__DWG_PN_3_2
25312.123.324
C1__DWG_PN_4_2
C1__DWG_PN_3_3
25312.123.210
C1__DWG_PN_4_3
C1__DWG_PN_3_4
25312.123.211
C1__DWG_PN_4_4
C1__DWG_PN_3_5
25312.123.204
C1__DWG_PN_4_5
C1__DWG_PN_3_6
25312.123.178
C1__DWG_PN_4_6
WIRE
SIZE
2 X 1.00mm2
2.50mm2
1.50mm2
CRIMP HEIGHT
mm [INCH]
1.75+/-0.05 [.069+/-.002] ^{W1__DWG_WGAUGE_1}
1.70+/-0.05 [.067+/-.002] ^{W1__DWG_WGAUGE_2}
1.50+/-0.05 [.059+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.4
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
5.0
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
7.0
W1__FA_SETTING_3
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150388 -4
2150388 -4
2150388 -5
2150388 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180}
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,
& 242.
180 & 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
A
FOR ADDITIONAL INFORMATION.
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
5
4
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2119792-1
-
2119641-1
-
1901697-1
8- 2150388 -5
-
-
-
8- 2150388 -4
-
-
2063961-1
5-18022-5
2119653-1
-
1901697-1
8- 2150388 -5
-
-
-
8- 2150388 -4
-
-
2063961-1
5-18022-5
2119653-1
-
2119792-1
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
2063440-1
2168400-7 (QUANTITY 2)
-
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - - -¹
- 1 - 1 1 1¹
- - - - 1 -¹
- - - - 1 -¹
- - - - 1 -¹
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DESCRIPTION
260
252
250
249
248
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
1
DATE
18DEC2013
DWN
APVD
LG TE
- 1 - 1 1 1 ¹ 2119798-1 DETENT PIN
247
- 1 - 1 1 1 ¹ 1-22279-3 SPRING, COMPRESSION
246
- - 1 - - - ¹ 2119759-1 RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1 1 ¹ 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1 1 ¹ 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 1 1 1 1 2119083-1}
- - 2 2 - - ² 2168400-7
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
242
240
- - - - - 1¹
- - - - 1 -¹
2119580-1
2063440-1
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
239
D
238
- - 1 1 - - ¹ 2119740-2 TAG,IDENTIFICATION
213
- - REF REF - - ¹ 1901697-1 FEED FINGER ASSEMBLY,EF
183
6 ^{- 1 1 1 1 1 1 1752354-4}
- 1 1 1 1 1 ¹ 6-993111-6
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
180
177
- 1 1 1 1 1 ¹ 8-22280-7 SPRING, COMPRESSION
176
- 1 1 1 1 1 ¹ 1752353-2 GUIDE PIN,HOLDDOWN
175
- 1 1 1 1 1 ¹ 1901680-2 GUIDE PIN,HOLDDOWN
174
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1 1 ¹ 994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹ 994970-2
COUNTER, MAGNETIC
164
- - - - 1 - ¹ 240638-1
SPRING, FEED FINGER
163
- - - - 1 - ¹ 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4 MEMORY CHIP, PROGRAMMED
135
- - 1 1 - - ¹ 1633743-1 SERVO FEED LATCH ASM
133
- 1 1 1 1 1 ¹ 455888-6
SPACER, CRIMPER
82
- 1 1 1 1 1 ¹ 2119956-2 DOCUMENTATION PACKAGE
71
- 2 2 2 2 2 ² 2-18032-2 SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1 ¹ 2119740-1 TAG,IDENTIFICATION
67
- 2 2 2 2 2 ² 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 1 ¹ 1901681-5 HOLDDOWN, TERMINAL
65
- 1 - 1 1 1¹
6 ^{- 3 - 3 3 33}
2119793-1
992763-5
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
63 _C
62
- 1 1 1 1 1 ¹ 2079383-4 SCR, BHSC, RoHS (M4 X 8)
60
- - - - - 1 ¹ 5-18022-5 SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 1 ¹ 2063961-1 FEED FINGER
58
- 4 4 4 4 4 ⁴ 2168400-4 SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2 ² 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
56
- 2 2 2 2 2 ² 5018030-2 NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2 ² 5018030-1 NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2 ² 986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 ¹ 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 - ¹ 2119792-1 PAWL, EF, AIR
51
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1 ¹ 2119652-1 FEED CAM, PRE FEED
48
- - - - - 1 ¹ 2119653-1 FEED CAM, POST FEED
47
- 1 1 1 1 1 ¹ 2119655-5 APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1 ¹ 2119369-1 RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1 ¹ 2079383-7 SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1 ¹ 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1 ¹ 2119957-1 APPLICATOR SHIM PACK
39
- 1 1 1 1 1 ¹ 1-2119644-2 RAM WASHER, PRECISION
38
6 ^{- 1 1 1 1 1 1 2119085-1 FA HEAD, ATLANTIC STYLE}
37
- 1 - 1 1 1¹
- 8 8 8 8 8⁸
2119092-1
1-18028-2
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
35 _B
33
- 2 2 2 2 2 ² 2079383-8 SCR, BHSC, RoHS (M4 X 16)
31
- 2 2 2 2 2 ² 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1 1 ¹ 240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2 2 ² 1320906-1 STUD, THREADED
25
- 1 1 1 1 1 ¹ 1752371-5 PLATE, STRIP GUIDE
24
- 2 2 2 2 2 ² 2-22281-3 SPRING, COMPRESSION
22
- 1 1 1 1 1 ¹ 1752373-4 DRAG
20
- 2 2 2 2 2 ² 1901259-5 GUIDE, LOWER STRIP
18
- 4 4 4 4 4 ⁴ 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)
17
1 - 1 1 1 1 1 ^{1 240644-1}
PLATE, REAR SHEAR
11
- - - - - -¹
-
-
10
1 - 1 1 1 1 1 ^{1 1-690482-2 PLATE, FRONT SHEAR}
9
1 ^{1 1 1 1 1 1 1 3-1803001-3 ANVIL, COMBINATION, END FEED}
8
1 ^{- 1 1 1 1 1 1 2217206-7}
BLADE, SLUG
7
- - - - - -¹
-
-
6
- 1 1 1 1 1 ¹ 4-240641-1 SPACER
5
- 1 1 1 1 1 ¹ 238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1 1633963-5 CRIMPER, INSULATION OVERLAP PREMIUM}
3
- 1 1 1 1 1 ¹ 455888-5
SPACER, CRIMPER
2
1 ^{1 1 1 1 1 1 1 9-1633305-1 CRIMPER, WIRE PREMIUM}
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
18OCT2013
18OCT2013
18OCT2013 ^NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2150388
SCALE
SHEET
1:1
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION