C-2150363 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150363 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ORIGINAL

RELEASED

ECR-14-003047

REVISIONS

DESCRIPTION

DATE

20AUG2013

16SEP2013

28FEB2014

DWN

APVD

GH TE

XZ TE

2150363 -1

2150363 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150363 -5

8- 2150363 -4

5-18022-5

8- 2150363 -5

2119653-1

2168400-7 (QUANTITY 2)

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

- - - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

- - - - 1 -1

2063440-1

AIR FEED MODULE

2168400-7 (QUANTITY 2)

- 2 2 2 2 2 2 1-2079383-0

SCR, BHSC, RoHS (M3 X 6)

240

239

238

230

SMART APPLICATOR

2161326-1

8- 2150363 -4

- - 1 1 - -1

2119740-2

TAG,IDENTIFICATION

213

2150363 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

2063961-1

2119792-2

5-18022-5

2119653-1

2119641-1

2063440-1

- - REF REF - - 1

- 1 1 1 1 11

1901697-1

3-1976053-1

FEED FINGER ASSEMBLY,EF

LOCATER BLOCK,TERMINAL

183

179

2150363 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

- 1 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

2150363 -7

FINE CRIMP HEIGHT ADJUST

NONE

- 1 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

7- 2150363 -7

CRIMP TOOLING KIT

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.54 mm [.100]

4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

- - - - 1 -1

- - REF REF - - 1

- - 1 1 - -1

- 1 1 1 1 11

240638-1

3-23627-7

SEE NOTE 4

1633743-1

2119955-2

455888-4

2119791-5

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

ASSY, LUBRICATOR, END FEED

SPACER, CRIMPER

DEPRESSOR, WIRE

163

137

135

133

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TERMINAL

WIRE STRIP LENGTH

5.50-6.50 mm [.217-.256 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-5106

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.54-3.56 mm [.100-.140 IN]

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TERMINAL

WIRE STRIP LENGTH

5.44-5.69 mm [.214-.224 IN]

TERMINAL

APPLICATION

SPECIFICATION

(B) 114-2084

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.54-3.56 mm [.100-.140 IN]

- 1 - - 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 1 - 1 1 11

6 - 3 - 3 3 33

- 1 1 1 1 11

- - - - - 11

2119740-1

2168078-1

2-1901681-3

2119793-1

992763-5

2079383-4

5-18022-5

2063961-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

HOLDDOWN, TERMINAL

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

59 C

TERMINALS APPLIED

- 4 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 173635-1

C1__DWG_PN_1_1

(A) 173636-1

C1__DWG_PN_2_1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(B) 61588-1

(B) 61436-2

(B) 61436-4

(B) 61436-1

(B) 61436-3

(B) 61556-1

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

- 1 1 1 1 1 1 1-1976055-0

STANDOFF, HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

16 AWG

2.06+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

7.1

W1__FA_SETTING_1

16 AWG

2.11+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

6.5

W1__FA_SETTING_1

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

18 AWG

1.91+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

8.7

W1__FA_SETTING_2

18 AWG

1.96+/-0.05 [.077+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

8.1

W1__FA_SETTING_2

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

20 AWG

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

9.8

W1__FA_SETTING_3

20 AWG

1.85+/-0.05 [.073+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

9.2

W1__FA_SETTING_3

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

22 AWG

1.75+/-0.05 [.069+/-.002] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

10.5

W1__FA_SETTING_4

22 AWG

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

9.8

W1__FA_SETTING_4

- 1 - 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 11

2119644-2

RAM WASHER, PRECISION

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

2150363 -4

2150363 -5

2150363 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - - -1

2119957-2

APPLICATOR SHIM PACK

260

6 - 1 1 1 1 11

- 1 - 1 1 11

- 8 8 8 8 88

- 2 2 2 2 22

- 1 1 1 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 4 4 4 4 44

- 1 1 1 1 11

1 - 1 1 1 1 11

2119085-1

2119092-1

1-18028-2

2168083-9

1-2168083-0

240639-1

1320906-1

1752371-5

2-22281-3

1752373-4

2-1901696-1

2-1901695-1

1-2079383-1

1752360-1

240833-7

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

STRIPPER (MACHINING)

STUD, THREADED

PLATE, STRIP GUIDE

SPRING, COMPRESSION

DRAG

STRIP GUIDE, REAR

STRIP GUIDE, FRONT

SCR, BHSC, RoHS (M6 X 12)

SPACER,HOLD-DOWN

PLATE, REAR SHEAR

31 B

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

- 1 - 1 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - - -1

- - - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

1 - 1 1 1 1 11

690496-6

PLATE, FRONT SHEAR

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

- - - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

1 1 1 1 1 1 11

1333218-6

ANVIL, COMBINATION

- - - - 1 -1

2119641-1

FEED CAM, AIR FEED

248

1 - 1 1 1 1 11

2217206-1

BLADE, SLUG

- 1 - 1 1 11

2119798-1

DETENT PIN

247

- - - - - -1

- 1 - 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- 1 1 1 1 11

1-240641-4

SPACER

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13.TERMINAL LUBRICANT IS RECOMMENDED.

- - 1 - - -1

- 1 1 1 1 11

6 - 1 1 1 1 11

-77 -7 -6 -5 -2 -1

2119759-1

2119082-9

2079764-1

2119083-1

PART NO

RAM, AMP STYLE, END FEED, NON-ADJUST

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

DESCRIPTION

245

244

243

242

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 4-1633962-1

CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 11

455888-1

SPACER, CRIMPER

1 1 1 1 1 1 11

2-456407-5

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

HOFFNER

CHK

T.ELBIN

APVD

T.ELBIN

PRODUCT SPEC

20AUG2013

21AUG2013

21AUG2013 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150363

RESTRICTED TO

CUSTOMER ACCESSIBLE PRODUCTION DRAWING

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷