C-2150320 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2150320 -2
A
FINE CRIMP HEIGHT ADJUST
2150320 -5
A
FINE CRIMP HEIGHT ADJUST
2150320 -6
A
NON-CRIMP HEIGHT ADJUST
2150320 -7
A
FINE CRIMP HEIGHT ADJUST
D
7- 2150320 -7
A
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 11
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
4.06 mm [.160]
5.60 mm [.220]
APPL INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{FASTIN-FASTION REC. SERIES 9.5}
WIRE STRIP LENGTH
6.60-7.20 mm [.260-.283 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
114-18022 ₁₂
-
INSULATION DIAMETER RANGE
n ^{4.00-5.10 mm [.157-.201 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
962833-1
C1__DWG_PN_1_1
WIRE
SIZE
6.00mm2
5.00mm2
4.00mm2
CRIMP HEIGHT
mm [INCH]
2.86+/-0.05 [.113+/-.002] ^{W1__DWG_WGAUGE_1}
2.68+/-0.05 [.106+/-.002] ^{W1__DWG_WGAUGE_2}
2.50+/-0.05 [.098+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.0
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
9.8
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
12.0
W1__FA_SETTING_3
1 _{RECOMMENDED SPARE PARTS}
B
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150320 -4
2150320 -5
2150320 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62}
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
A
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
12 _{PRODUCT SPECIFICATION (RE: TENSILE VALUES ETC) IS 108-18149-1}
& 242.
AMP 4805 REV 31MAR2000
5
4
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1901697-1
8- 2150320 -5
-
-
-
8- 2150320 -4
-
-
-
-
-
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
--1--
-1-11
----1
----1
----1
-1-11
-1-11
--1--
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
DESCRIPTION
260
252
250
249
248
247
246
245
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
1
DATE
01MAY2013
DWN
APVD
RK TE
-1111
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
-1111
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 -1111
2119083-1
RETAINER, INSULATION DIAL
242
--22-
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
-----
2119580-1
MECHANICAL FEED ASSEMBLY
239
----1
2063440-2
AIR FEED MODULE
238
--11-
2119740-2
TAG,IDENTIFICATION
213
- - REF REF -
-1111
1901697-1
6-993111-6
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
183
D
177
-1111
8-22280-7
SPRING, COMPRESSION
176
-1111
1752353-2
GUIDE PIN,HOLDDOWN
175
-1111
1901680-2
GUIDE PIN,HOLDDOWN
174
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
164
----1
240638-1
SPRING, FEED FINGER
163
----1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF -
SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
--11-
1633743-1
SERVO FEED LATCH ASM
133
-1111
455888-4
SPACER, CRIMPER
82
-1111
2119791-9
DEPRESSOR, WIRE
73
-1111
2119956-2
DOCUMENTATION PACKAGE
71
-2222
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
-1111
2119943-1
WASHER, SPACER
69
-1--1
2119740-1
TAG,IDENTIFICATION
67
-2222
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
-1111
1901681-1
HOLDDOWN, TERMINAL
65
-2222
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
-1-11
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 -3-33
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
62 _C
60
-----
2063961-1
FEED FINGER
58
-3333
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
57
-2222
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
56
-2222
5018030-2
NUT, HEX, REG, RoHS, M4
55
-2222
5018030-1
NUT, HEX, REG, RoHS, M3
54
-2222
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
-1111
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
----1
2119792-2
PAWL, EF, AIR
51
6 -1111
1-1752354-5
STANDOFF,HOLD-DOWN
50
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
49
-1111
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
-1-11
2119369-1
RAM,AMP STYLE, END FEED
44
-1111
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
-1-11
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
-1-11
2119957-1
APPLICATOR SHIM PACK
39
-1111
2119644-2
RAM WASHER, PRECISION
38
6 ^-1111
2119085-1
FA HEAD, ATLANTIC STYLE
37
-1-11
2119092-1
BOLT, ADJUSTMENT
35
-7777
1-18028-2
WASHER, FLAT, REG M4
33
-2222
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
31
-2222
-1111
1-2168083-0
690455-3
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER, FRONT CASTING
29 _B
27
-2222
1320906-1
STUD, THREADED
25
-1111
1-1752371-5
PLATE, STRIP GUIDE
24
-1111
240825-1
PLATE, STRIP HOLD DOWN
23
-2222
2-22281-3
SPRING, COMPRESSION
22
-1111
1752373-4
DRAG
20
-2222
1901259-8
GUIDE, LOWER STRIP
18
-4444
1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
-1111
2-240641-4
SPACER
16
-1111
1752360-1
SPACER,HOLD-DOWN
13
1- 1 1 1 1
240833-3
PLATE, REAR SHEAR
11
-----
-
-
10
1- 1 1 1 1
690482-5
PLATE, FRONT SHEAR
9
111111
1333223-9
ANVIL, COMBINATION
8
1^-1111
2217206-7
BLADE, SLUG
7
-----
-
-
6
-1111
2-240641-7
SPACER
5
-1111
2-238009-9
BLOCK, FL CRIMPER SPACER
4
1¹¹¹¹¹
7-2119582-4
CRIMPER, INSULATION F PREMIUM
3
-1111
455888-5
SPACER, CRIMPER
2
111111
1-456414-2
CRIMPER, WIRE
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
Y.YIN
CHK
G.BAILEY
APVD
U.GUO
PRODUCT SPEC
26MAR2013
26MAR2013
26MAR2013 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150320
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION