C-2150315 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150315 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150315 -1

2150315 -2

2150315 -5

2150315 -6

2150315 -7

7- 2150315 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

1901697-1

8- 2150315 -5

8- 2150315 -4

2063961-1

5-18022-5

2119653-1

1901697-1

8- 2150315 -5

8- 2150315 -4

2063961-1

5-18022-5

2119653-1

2119792-2

2119641-1

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.79 mm [.110]

4.01 mm [.158]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: G&H TERMINAL

LEAR CRIMP SPECIFICATION

TERMINAL NAME: RECEPTACLE 6,3x0,8

WIRE STRIP LENGTH

5.50-6.00 mm [.217-.236 IN]

TERMINAL

APPLICATION

C SPECIFICATION

25985 Rev 2

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TERMINALS APPLIED

TE TERMINAL

1572845-1

1572845-2

1572845-3

1572845-4

1572845-5

1572845-6

C1__DWG_PN_1_0

G&H TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25914.201.011

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25914.201.004

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25914.123.211

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25914.123.204

C1__DWG_PN_2_4

C1__DWG_PN_1_5

25985.201.011

C1__DWG_PN_2_5

C1__DWG_PN_1_6

25985.201.004

C1__DWG_PN_2_6

TE TERMINAL

1572845-7

1572845-8

1572845-9

1-1572845-0

1-1572845-1

1-1572845-2

C1__DWG_PN_3_0

G&H TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25985.123.211

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25985.123.204

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25985.123.242

C1__DWG_PN_4_3

C1__DWG_PN_3_4

25985.201.042

C1__DWG_PN_4_4

C1__DWG_PN_3_5

25914.123.242

C1__DWG_PN_4_5

C1__DWG_PN_3_6

25914.201.042

C1__DWG_PN_4_6

WIRE

SIZE

1.00+1.50

2.50

2X1.00

0.50+1.50

2.00

0.50+1.00

1.50

CRIMP HEIGHT

mm [INCH]

1.95+/-0.05 [.077+/-.002] W1__DWG_WGAUGE_1

1.85+/-0.05 [.073+/-.002] W1__DWG_WGAUGE_2

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_3

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_4

1.80+/-0.05 [.071+/-.002] W1__DWG_WGAUGE_5

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_6

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_7

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.3

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.3

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

8.3

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

9.8

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

9.8

W1__FA_SETTING_7

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150315 -4

2150315 -5

2150315 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50

& 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

TERMINAL DATA: G&H TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: RECEPTACLE 6,3x0,8

WIRE STRIP LENGTH

5.50-6.00 mm [.217-.236 IN]

TERMINAL

NONE

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TERMINALS APPLIED

TE TERMINAL

1572845-1

1572845-2

1572845-3

1572845-4

1572845-5

1572845-6

C1__DWG_PN_1_0

G&H TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25914.201.011

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25914.201.004

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25914.123.211

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25914.123.204

C1__DWG_PN_2_4

C1__DWG_PN_1_5

25985.201.011

C1__DWG_PN_2_5

C1__DWG_PN_1_6

25985.201.004

C1__DWG_PN_2_6

TE TERMINAL

1572845-7

1572845-8

1572845-9

1-1572845-0

1-1572845-1

1-1572845-2

C1__DWG_PN_3_0

G&H TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25985.123.211

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25985.123.204

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25985.123.242

C1__DWG_PN_4_3

C1__DWG_PN_3_4

25985.201.042

C1__DWG_PN_4_4

C1__DWG_PN_3_5

25914.123.242

C1__DWG_PN_4_5

C1__DWG_PN_3_6

25914.201.042

C1__DWG_PN_4_6

WIRE

SIZE

2X16

1-14

2X18

1-16

1-18

CRIMP HEIGHT

mm [INCH]

1.90+/-0.05 [.075+/-.002] W2__DWG_WGAUGE_1

1.75+/-0.05 [.069+/-.002] W2__DWG_WGAUGE_2

1.75+/-0.05 [.069+/-.002] W2__DWG_WGAUGE_3

1.55+/-0.05 [.061+/-.002] W2__DWG_WGAUGE_4

1.48+/-0.05 [.058+/-.002] W2__DWG_WGAUGE_5

CRIMP HEIGHT 9

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.8

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

8.7

W2__FA_SETTING_2

W2__DWG_CRIMP_HT_3

8.7

W2__FA_SETTING_3

W2__DWG_CRIMP_HT_4

10.6

W2__FA_SETTING_4

W2__DWG_CRIMP_HT_5

11.2

W2__FA_SETTING_5

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - - -1

- 1 - 1 1 11

- - - - 1 -1

- 1 - 1 1 11

- - 1 - - -1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119759-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, END FEED, NON-ADJUST

DESCRIPTION

260

252

250

249

248

247

246

245

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

ECR-15-014841

ECR-15-015949

REVISIONS

DESCRIPTION

DATE

13MAR2013

09OCT2015

30OCT2015

DWN

APVD

RW TE

XZ UG

JH TE

- 1 1 1 1 1 1 2119082-9 CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL

242

- - 2 2 - - 2 2168400-7 SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 1 1 2119580-1 MECHANICAL FEED ASSEMBLY

239

- - - - 1 - 1 2063440-1 AIR FEED MODULE

238

- - 1 1 - - 1 2119740-2 TAG,IDENTIFICATION

213

- - REF REF - - 1 1901697-1

- 1 1 1 1 1 1 6-993111-6

FEED FINGER ASSEMBLY,EF

PIN, SLOTTED SPRING 3.0 X 14.0

183

177

- 1 1 1 1 1 1 8-22280-7 SPRING, COMPRESSION

176

- 1 1 1 1 1 1 1752353-2 GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 1 1 1901680-2 GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 1 1 994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1 994970-2

COUNTER, MAGNETIC

164

- - - - 1 - 1 240638-1

SPRING, FEED FINGER

163

- - - - 1 - 1 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4 MEMORY CHIP, PROGRAMMED

135

- - 1 1 - - 1 1633743-1 SERVO FEED LATCH ASM

133

- 1 1 1 1 1 1 455888-5

SPACER, CRIMPER

- 1 1 1 1 1 1 2119956-2 DOCUMENTATION PACKAGE

- 2 2 2 2 2 2 2-18032-2 SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 1 1 2119740-1 TAG,IDENTIFICATION

- 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 1 1 1901681-1 HOLDDOWN, TERMINAL

- 2 2 2 2 2 2 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 1 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 3 3 992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 1 1 1 2079383-4 SCR, BHSC, RoHS (M4 X 8)

- - - - - 11

5-18022-5

2063961-1

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

59 C

- 3 3 3 3 3 3 2168400-4 SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 2 2 2 5018030-2 NUT, HEX, REG, RoHS, M4

- 2 2 2 2 2 2 5018030-1 NUT, HEX, REG, RoHS, M3

- 2 2 2 2 2 2 986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5

- - - - 1 - 1 2119792-2 PAWL, EF, AIR

6 - 1 1 1 1 1 1 1-1976055-4 STANDOFF, HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 1 1 2119652-1 FEED CAM, PRE FEED

- - - - - 1 1 2119653-1 FEED CAM, POST FEED

- 1 1 1 1 1 1 2119655-5 APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 1 1 2119369-1 RAM,AMP STYLE, END FEED

- 1 1 1 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 1 1 2119957-1 APPLICATOR SHIM PACK

- 1 1 1 1 1 1 2119644-2 RAM WASHER, PRECISION

6 - 1 1 1 1 1 1 2119085-1 FA HEAD, ATLANTIC STYLE

- 1 - 1 1 1 1 2119092-1 BOLT, ADJUSTMENT

- 7 7 7 7 7 7 1-18028-2 WASHER, FLAT, REG M4

- 2 2 2 2 2 2 2168083-9

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 1 1 1 240639-1

STRIPPER (MACHINING)

- 2 2 2 2 2 2 1320906-1 STUD, THREADED

- 1 1 1 1 1 1 1752371-3 PLATE, STRIP GUIDE

- 1 1 1 1 1 1 240825-3

PLATE, STRIP HOLD DOWN

- 2 2 2 2 2 2 2-22281-3 SPRING, COMPRESSION

- 1 1 1 1 1 1 1752373-4 DRAG

- 2 2 2 2 2 2 1901259-6 GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 1 1 1752360-1 SPACER,HOLD-DOWN

1 - 1 1 1 1 1 1 240833-4

PLATE, REAR SHEAR

- - - - - -1

1 - 1 1 1 1 1 1 690482-3

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 1 1803060-3 ANVIL, COMBINATION, END FEED

1 - 1 1 1 1 1 1 1-2217206-3 BLADE, SLUG

- - - - - -1

- 1 1 1 1 1 1 3-240641-5 SPACER

- 1 1 1 1 1 1 238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 1 4-2119582-8 CRIMPER, INSULATION F PREMIUM

- 1 1 1 1 1 1 455888-8

SPACER, CRIMPER

1 1 1 1 1 1 1 1 3-456408-0 CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

R.O.WILSON

CHK

K.J.STAKEM

APVD

T.L.ELBIN

PRODUCT SPEC

15FEB2013

20FEB2013

APPLICATION SPEC

WEIGHT

CUSTOMER DRAWING

NAME

SIZE

CAGE CODE

A1 00779

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

DRAWING NO

RESTRICTED TO

2150315

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷