C-2150299 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150299 -2
B
2150299 -5
B
2150299 -6
B
2150299 -7
B
D
7- 2150299 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
4
LATCH PLATE
4
SERVO
12
LATCH PLATE
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2063961-1
-
2119653-1
-
1901697-1
8- 2150299 -5
-
-
-
8- 2150299 -4
-
-
2063961-1
-
2119653-1
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.64 mm [.104]
3.56 mm [.140]
APPL INSTRUCTIONS
408-10390
TYPE
F
OV
TERMINAL DATA: LEAR TERMINAL
LEAR CRIMP SPECIFICATION
TERMINAL NAME: _{CLAW TERMINAL RING TONGUE}
WIRE STRIP LENGTH
5.20-6.00 mm [.205-.236 IN]
TERMINAL
APPLICATION
SPECIFICATION
NONE Rev -
-
INSULATION DIAMETER RANGE
n ^{1.50-2.00 mm [.059-.079 IN]}
-
-
-
-
C ^{TERMINALS APPLIED}
10
TE TERMINAL
1572432-1
1572432-2
1572432-3
1572432-4
1572432-5
1572432-6
1572432-7
C1__DWG_PN_1_0
LEAR TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
25207.213.004
C1__DWG_PN_2_1
C1__DWG_PN_1_2
25207.213.320
C1__DWG_PN_2_2
C1__DWG_PN_1_3
25207.123.014
C1__DWG_PN_2_3
C1__DWG_PN_1_4
25207.123.011
C1__DWG_PN_2_4
C1__DWG_PN_1_5
25207.123.322
C1__DWG_PN_2_5
C1__DWG_PN_1_6
25207.123.009
C1__DWG_PN_2_6
C1__DWG_PN_1_7
25207.213.011
C1__DWG_PN_2_7
TE TERMINAL
1572432-8
1572432-9
1-1572432-0
C1__DWG_PN_3_0
LEAR TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
25207.122.XXX
C1__DWG_PN_4_1
C1__DWG_PN_3_2
25207.212.179
C1__DWG_PN_4_2
C1__DWG_PN_3_3
25207.411.131
C1__DWG_PN_4_3
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
1.95+/-0.05 [.077+/-.002] ^{W1__DWG_WGAUGE_1}
1.85+/-0.05 [.073+/-.002] ^{W1__DWG_WGAUGE_2}
1.80+/-0.05 [.071+/-.002] ^{W1__DWG_WGAUGE_3}
1.73+/-0.05 [.068+/-.002] ^{W1__DWG_WGAUGE_4}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.0
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
5.3
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
5.8
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
6.0
W1__FA_SETTING_4
TERMINAL DATA: LEAR TERMINAL
LEAR CRIMP SPECIFICATION
TERMINAL NAME: _{CLAW TERMINAL RING TONGUE}
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
5.00-6.00 mm [.197-.236 IN]
n ^{1.30-2.10 mm [.051-.083 IN]}
TERMINAL
LEAR DATA SHT 25209 REVISION 12 -
-
APPLICATION
SPECIFICATION
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
1949484-1
1949484-2
C2__DWG_PN_1_0
LEAR TERMINAL
C2__DWG_PN_2_0
C2__DWG_PN_1_1
25209.123.009
C2__DWG_PN_2_1
C2__DWG_PN_1_2
25209.123.011
C2__DWG_PN_2_2
TE TERMINAL
1949484-3
1949484-4
C2__DWG_PN_3_0
LEAR TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_3_1
25209.212.179
C2__DWG_PN_4_1
C2__DWG_PN_3_2
25209.213.011
C2__DWG_PN_4_2
WIRE
SIZE
2x 0.50
1.00mm2
0.75mm2
2x 0.35
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.90+/-0.05 [.075+/-.002] ^{W2__DWG_WGAUGE_1}
1.80+/-0.05 [.071+/-.002] ^{W2__DWG_WGAUGE_2}
1.75+/-0.05 [.069+/-.002] ^{W2__DWG_WGAUGE_3}
1.70+/-0.05 [.067+/-.002] ^{W2__DWG_WGAUGE_4}
1.70+/-0.05 [.067+/-.002] ^{W2__DWG_WGAUGE_5}
CRIMP HEIGHT
9
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
4.5
W1__FA_SETTING_1
W2__DWG_CRIMP_HT_2
5.8
W1__FA_SETTING_2
W2__DWG_CRIMP_HT_3
6.3
W1__FA_SETTING_3
W2__DWG_CRIMP_HT_4
6.7
W1__FA_SETTING_4
W2__DWG_CRIMP_HT_5
6.7
1 _{RECOMMENDED SPARE PARTS}
B
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150299 -4
2150299 -5
2150299 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.}
A
11 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
12 _{CUT TO LENGTH AT ASSEMBLY.}
13 _{STRIP GUIDES ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.}
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - -¹
- 1 - 1 1¹
- - - - 1¹
- - - - 1¹
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
2079988-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
DESCRIPTION
260
252
250
249
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
B
B1
ECR-14-017572
ECR-16-005465
REVISIONS
DESCRIPTION
1
DATE
24NOV2014
14APR2016
DWN
APVD
RK GB
RS LZ
- - - - 1¹
2119641-1
FEED CAM, AIR FEED
248
- 1 - 1 1¹
2119798-1
DETENT PIN
247
- 1 - 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1¹
2119082-8
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 1 11}
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 2 -²
- - - - 1¹
2168400-7
2063440-2
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
240
D
238
- - 1 1 -¹
2119740-2
TAG,IDENTIFICATION
213
- - REF REF - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- 1 1 1 1¹
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
- 1 1 1 1¹
8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 1¹
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1¹
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - - 1¹
240638-1
SPRING, FEED FINGER
163
- - - - 1¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1¹
455888-4
SPACER, CRIMPER
82
- 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1¹
1901681-1
HOLDDOWN, TERMINAL
65
- 1 - 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 _{- 3 - 3 3}³
- 1 1 1 1¹
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
62 _C
60
- - - - -¹
2063961-1
FEED FINGER
58
- 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
12 ^{- 2 2 2 2 2}
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
56
- 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 ¹ 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 1¹
2119792-2
PAWL, EF, AIR
51
6 - 1 1 1 1¹
1752354-1
STANDOFF,HOLD-DOWN
50
- - - - 1¹
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1¹
2119644-1
RAM WASHER, PRECISION
38
6 - 1 1 1 1¹
2119085-1
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1¹
2119092-1
BOLT, ADJUSTMENT
35
- 8 8 8 8⁸
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 2²
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
31
- 2 2 2 2²
- 1 1 1 1¹
1-2168083-0
240639-1
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
29 _B
27
- 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1¹
1752371-5
PLATE, STRIP GUIDE
24
- 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1¹
1752373-4
DRAG
20
13 ^{- 1 1 1 1 1 1-1901696-5}
STRIP GUIDE, REAR
19
13 ^{- 1 1 1 1 1}
1-1901695-5
STRIP GUIDE, FRONT
18
- 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1¹
6-240641-6
SPACER
16
- 1 1 1 1¹
1752360-1
SPACER,HOLD-DOWN
13
1 _{- 1 1 1 1}¹
240644-1
PLATE, REAR SHEAR
11
- - - - -¹
-
-
10
1 _{- 1 1 1 1}¹
690482-4
PLATE, FRONT SHEAR
9
1 1 1 1 1 1 ^{1 2-1803000-3}
ANVIL, COMBINATION, END FEED
8
1 ^{- 1 1 1 1 1 1-2217206-2}
BLADE, SLUG
7
- - - - -¹
-
-
6
- 1 1 1 1¹
2-240641-6
SPACER
5
- 1 1 1 1¹
3-238009-3
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1-2119785-7}
CRIMPER, INSULATION OVERLAP PREMIUM
3
- 1 1 1 1¹
455888-6
SPACER, CRIMPER
2
1 1 1 1 1 1 ^{1 4-1633664-7}
CRIMPER, WIRE
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
28NOV2012
K. STAKEM
CHK
28NOV2012
G. BAILEY
APVD
28NOV2012 ^NAME
T. ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150299
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
B1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION