C-2150298 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
7
6
5
4
3
2
1
THIS DRAWING IS UNPUBLISHED.
RELEASED FOR PUBLICATION
20
C ^{COPYRIGHT 20}
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
REVISIONS
DESCRIPTION
DATE
DWN
APVD
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
CONVERT TO
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
B ECR-13-004728
C ECR-14-008049
D ECR-15-014184
15MAR2013 KH GB
28MAY2014 BH JT
25SEP2015 BW GB
PNEUMATIC FEED
2119950-1
2119792-2
-
2119641-1
-
2063440-1
D1 ECR-17-000976
23JAN2017 KH JDG
2150298 -1
D
2150298 -2
D
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
MECHANICAL
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
1901697-1
-
2063961-1
1901697-1
-
8- 2150298 -5
8- 2150298 -4
5-18022-5
8- 2150298 -5
8- 2150298 -4
-
-
2119653-1
-
-
-
2168400-7 (QUANTITY 2)
- - 1 - - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
-
-
- 1 1 1 1 1¹
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
-
-
- 1 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
-
2168400-7 (QUANTITY 2) _{6 - 1 1 1 1 1} ¹
2119083-1
RETAINER, INSULATION DIAL
-
-
- - 2 2 - -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
245
244
243
242
240
2150298 -5
D
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
MECHANICAL FEED
PNEUMATIC FEED
2119949-1
2119950-1
2063961-1
2119792-2
5-18022-5
-
2119653-1
2119641-1
-
-
-
2063440-1
- - - - - 1¹
- - - - 1 -¹
2119580-1
2063440-1
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
239
238
D
2150298 -6
D
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} 12
-
-
-
-
-
-
-
-
-
-
-
-
-
- - 1 1 - -¹
2119740-2
TAG,IDENTIFICATION
-
- - REF REF - - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
213
D
183
2150298 -7
D
FINE CRIMP HEIGHT ADJUST
NONE
-
-
-
-
-
-
- 1 1 1 1 1¹
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
-
- 1 1 1 1 1¹
8-22280-7
SPRING, COMPRESSION
176
7- 2150298 -7
D
CRIMP TOOLING KIT
-
-
-
-
-
-
-
-
- 1 1 1 1 1¹
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1 1¹
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
3.05 mm [.120]
3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
- 1 1 1 1 1¹
- REF REF REF REF REF ¹
- - - - 1 -¹
- - - - 1 -¹
- - REF REF - - ¹
- - 1 1 - -¹
- 1 1 1 1 1¹
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
166
164
163
137
135
133
82
- 1 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{.187 SERIES FASTON RECEPT CONTACT}
WIRE STRIP LENGTH
3.90-4.70 mm [.154-.185 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
(A)114-3118
-
INSULATION DIAMETER RANGE
n ^{3.05-4.32 mm [.120-.170 IN]}
-
-
-
-
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{.187 SERIES FASTON RECEPT CONTACT}
WIRE STRIP LENGTH
6.03-7.03 mm [.237-.277 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
(B)114-106242
INSULATION DIAMETER RANGE
n ^{3.00-4.30 mm [.118-.169 IN]}
-
-
-
-
- 1 - - 1 1¹
- 2 2 2 2 2²
- 1 1 1 1 1¹
- 2 2 2 2 2²
- 1 - 1 1 1¹
6 - 3 - 3 3 3³
- 1 1 1 1 1¹
- - - - - 1¹
2119740-1
2168078-1
1-1901681-3
2168400-5
2119793-1
992763-5
2079383-4
5-18022-5
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
67
66
65
64
63
62
60 _C
59
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
(A) 5-160429-1
C1__DWG_PN_1_1
(A) 5-160429-6
C1__DWG_PN_2_1
(A) 5-160431-2
C1__DWG_PN_3_1
(A) 5-160429-2
C1__DWG_PN_1_2
(A) 6-169429-0
C1__DWG_PN_2_2
-
C1__DWG_PN_3_2
TERMINALS APPLIED
TE TERMINAL
C2__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
(B) 2293895-1
C2__DWG_PN_1_1
-
C1__DWG_PN_2_1
-
C1__DWG_PN_3_1
- - - - - 1¹
2063961-1
FEED FINGER
58
- 3 3 3 3 3³
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2²
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
56
- 2 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 ¹ 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 -¹
2119792-2
PAWL, EF, AIR
51
6 - 1 1 1 1 1¹
1976055-1
STANDOFF, HOLD-DOWN
50
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
CRIMP HEIGHT
mm [INCH]
1.58+/-0.05 [.062+/-.002] ^{W1__DWG_WGAUGE_1}
1.47+/-0.05 [.058+/-.002] ^{W1__DWG_WGAUGE_2}
1.37+/-0.05 [.054+/-.002] ^{W1__DWG_WGAUGE_3}
1.27+/-0.05 [.050+/-.002] ^{W1__DWG_WGAUGE_4}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
3.4
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
4.5
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
5.5
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
6.5
W1__FA_SETTING_4
WIRE
SIZE
2.50mm2
1.50mm2
1.00mm2
CRIMP HEIGHT
mm [INCH]
1.58+/-0.05 [.062+/-.002] ^{W2__DWG_WGAUGE_1}
1.37+/-0.05 [.054+/-.002] ^{W2__DWG_WGAUGE_2}
1.27+/-0.05 [.050+/-.002] ^{W2__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
3.4
W1__FA_SETTING_1
W2__DWG_CRIMP_HT_2
5.5
W1__FA_SETTING_3
W2__DWG_CRIMP_HT_3
6.5
W1__FA_SETTING_4
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1¹
2119652-1
FEED CAM, PRE FEED
48
- - - - - 1¹
2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 1 1 1 1 1¹
6 - 1 1 1 1 1¹
- 1 - 1 1 1¹
- 7 7 7 7 7⁷
- 2 2 2 2 2²
- 2 2 2 2 2²
- 1 1 1 1 1¹
- 2 2 2 2 2²
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-4
1320906-1
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
38
37
35
33 _B
31
29
27
25
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150298 -4
2150298 -4
2150298 -5
2150298 -6
- 1 1 1 1 1 ¹ 1-1752371-2
PLATE, STRIP GUIDE
24
- 1 1 1 1 1¹
240825-1
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1 1¹
1752373-4
DRAG
20
- 2 2 2 2 2²
1901259-6
GUIDE, LOWER STRIP
18
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 & 62.}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.}
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
- 4 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1 1¹
1752360-1
SPACER,HOLD-DOWN
13
1 ^{- 1 1 1 1 11}
240644-5
PLATE, REAR SHEAR
11
- - - - - -¹
-
-
10
1 ^{- 1 1 1 1 11}
4-690495-3
PLATE, FRONT SHEAR
9
- - 1 - - -¹
2119957-2
APPLICATOR SHIM PACK
260
1 ^{1 1 1 1 1 11}
1333220-1
ANVIL, COMBINATION, .120
8
- 1 - 1 1 1¹
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
252
1 ^{- 1 1 1 1 11}
690474-8
BLADE, SLUG
7
- - - - 1 -¹
2119640-1
PUSH ROD, AIR FEED
250
- 1 1 1 1 1¹
240641-6
SPACER
5
- - - - 1 -¹
2079988-1
BUSHING, LCH5-12, MISUMI
249
- 1 1 1 1 1¹
238009-1
BLOCK, FL CRIMPER SPACER
4
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
- - - - 1 -¹
- 1 - 1 1 1¹
- 1 - 1 1 1¹
2119641-1
2119798-1
1-22279-3
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
248
1 ^{1 1 1 1 1 1 1 3-2119582-6}
CRIMPER, INSULATION F PREMIUM
3
247
- 1 1 1 1 1¹
455888-3
SPACER, CRIMPER
2
246
1 ^{1 1 1 1 1 11}
1803224-5
CRIMPER, WIRE
1
A
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-77 -7 -6 -5 -2 -1
PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
HOFFNER
CHK
T.ELBIN
APVD
T.ELBIN
PRODUCT SPEC
23OCT2012
24OCT2012
24OCT2012 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150298
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
D1
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION