C-2150296 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2150296 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

2150296 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2150296 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2150296 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 11

2150296 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2150296 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.56 mm [.140]

4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: RINGTONGUE WITH INS SUPPORT

WIRE STRIP LENGTH

4.80-5.60 mm [.189-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-3118

INSULATION DIAMETER RANGE

n 2.54-3.81 mm [.100-.150 IN]

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

160789-2

C1__DWG_PN_1_1

160789-3

C1__DWG_PN_2_1

160789-5

C1__DWG_PN_3_1

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

2.29+/-0.05 [.090+/-.002] W1__DWG_WGAUGE_1

2.18+/-0.05 [.086+/-.002] W1__DWG_WGAUGE_2

2.06+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_3

1.96+/-0.05 [.077+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.4

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

5.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.0

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.0

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF

ITEMS 37 & 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 CUT TO LENGTH AT ASSEMBLY.

2150296 -4

2150296 -5

2150296 -6

& 242.

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119951-1

1901697-1

8- 2150296 -5

2161326-1

8- 2150296 -4

2168400-7 (QUANTITY 2)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASE

ECR-13-000120

ECR-14-002390

REVISIONS

DESCRIPTION

DATE

21NOV2012

04JAN2012

18FEB2014

DWN

APVD

L.Z S.X

X.Z T.E

2119950-1

2119792-1

2119641-1

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

- - 1 - -1

2119957-2

APPLICATOR SHIM PACK

260

- 1 - 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - 11

2119640-1

2079988-1

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

250

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

- 1 - - 11

2-18032-2

2119740-1

SCR, SET, FLT POINT M3 X 10.0

TAG,IDENTIFICATION

70 C

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - - 11

2119792-2

PAWL, EF, AIR

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 2 2 2 22

3-22281-8

SPRING, COMPRESSION

- 2 2 2 22

18025-2

WASHER, SPRG LOCK, REG M4

- 1 1 1 11

1752373-1

DRAG

- 1 1 1 1 1 2-1901696-7

STRIP GUIDE, REAR

- 1 1 1 1 1 2-1901695-7

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

7-240641-5

SPACER

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- 2 2 2 22

1-240645-2

SPACER, SHEAR PLATE

1 - 1 1 1 11

240642-1

PLATE, FRONT SHEAR

1 1 1 1 1 11

1333222-8

ANVIL, COMBINATION

1 - 1 1 1 11

2-240651-1

BLADE, SLUG

- 1 1 1 11

1-240641-0

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 11

2119582-3

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-0

SPACER, CRIMPER

1 1 1 1 1 11

456411-9

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

10OCT2012

10OCT2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150296

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷