C-2150289 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150289 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2150289 -1

FINE CRIMP HEIGHT ADJUST

2150289 -2

FINE CRIMP HEIGHT ADJUST

2150289 -5

FINE CRIMP HEIGHT ADJUST

2150289 -6

NON-CRIMP HEIGHT ADJUST

2150289 -7

7- 2150289 -7

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

1.22 mm [.048]

1.57 mm [.062]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: BERG TERMINAL

BERG CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL, MINI PV

WIRE STRIP LENGTH

3.76-4.27 mm [.148-.168 IN]

TERMINAL

APPLICATION

C SPECIFICATION

BERG Rev -

INSULATION DIAMETER RANGE

n 0.91-2.62 mm [.036-.103 IN]

TERMINALS APPLIED

TE TERMINAL

286512-1

286512-2

286512-3

286512-4

286512-5

286512-6

286512-7

286512-8

1572173-1

1572173-2

1572173-3

1572173-4

1572211-1

1572211-2

1572211-3

1572211-4

1572211-5

C1__DWG_PN_1_0

BERG TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

47649-000

C1__DWG_PN_2_1

C1__DWG_PN_1_2

47565-000

C1__DWG_PN_2_2

C1__DWG_PN_1_3

47565-001

C1__DWG_PN_2_3

C1__DWG_PN_1_4

47565-002

C1__DWG_PN_2_4

C1__DWG_PN_1_5

48051-000

C1__DWG_PN_2_5

C1__DWG_PN_1_6

48051-002

C1__DWG_PN_2_6

C1__DWG_PN_1_7

48248-000

C1__DWG_PN_2_7

C1__DWG_PN_1_8

48248-002

C1__DWG_PN_2_8

C1__DWG_PN_1_9

47457-000

C1__DWG_PN_2_9

C1__DWG_PN_1_10

47457-001

C1__DWG_PN_2_10

C1__DWG_PN_1_11

47457-002

C1__DWG_PN_2_11

C1__DWG_PN_1_12

48242-000

C1__DWG_PN_2_12

94012-000

94018-000

94023-000

94029-000

94035-000

TE TERMINAL

1572173-5

1572173-6

1572173-7

1572173-8

356085-1

356085-2

356085-3

356085-4

356085-5

356085-6

356085-7

356085-8

356085-9

1-356085-0

1-356085-1

1-356085-2

1-356085-3

1-356085-4

C1__DWG_PN_3_0

BERG TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

47445-000

C1__DWG_PN_4_1

C1__DWG_PN_3_2

48049-000

C1__DWG_PN_4_2

C1__DWG_PN_3_3

48049-002

C1__DWG_PN_4_3

C1__DWG_PN_3_4

47784-000

C1__DWG_PN_4_4

C1__DWG_PN_3_5

47439-000

C1__DWG_PN_4_5

C1__DWG_PN_3_6

47439-001

C1__DWG_PN_4_6

C1__DWG_PN_3_7

47439-002

C1__DWG_PN_4_7

C1__DWG_PN_3_8

47217-000

C1__DWG_PN_4_8

C1__DWG_PN_3_9

48245-000

C1__DWG_PN_4_9

C1__DWG_PN_3_10

48245-002

C1__DWG_PN_4_10

C1__DWG_PN_3_11

48046-000

C1__DWG_PN_4_11

C1__DWG_PN_3_12

48046-002

C1__DWG_PN_4_12

47216-000

47216-001

48046-001

75691-004

75691-005

75691-006

WIRE

SIZE

22 AWG

24 AWG

26 AWG

CRIMP HEIGHT

mm [INCH]

0.86+/-0.03 [.034+/-.001] W1__DWG_WGAUGE_1

0.84+/-0.03 [.033+/-.001] W1__DWG_WGAUGE_2

0.81+/-0.03 [.032+/-.001] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.2

W1__FA_SETTING_3

AMP 4805 REV 31MAR2000

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-13-013175

ECR-13-019053

ECR-14-002385

REVISIONS

DESCRIPTION

DATE

21AUG2013

06DEC2013

18FEB2014

DWN

APVD

CC TE

KH TE

KH GB

PNEUMATIC FEED

2119950-1

2119792-2

2119641-1

2063440-1

G ECR-16-013587

23SEP2016 YY JDG

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

1901697-1

2063961-1

1901697-1

8- 2150289 -5

8- 2150289 -4

5-18022-5

8- 2150289 -5

8- 2150289 -4

2119653-1

2168400-7 (QUANTITY 2)

- - 1 - - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

- 1 1 1 1 11

2119082-8

CAM, SNAIL, INSULATION ADJUSTMENT

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

2168400-7 (QUANTITY 2) 6 - 1 1 1 1 1 1

2119083-1

RETAINER, INSULATION DIAL

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

245

244

243

242

240

SERVO

MECHANICAL FEED

2119949-1

2063961-1

5-18022-5

2119653-1

LATCH PLATE 4

PNEUMATIC FEED

2119950-1

2119792-2

2119641-1

SERVO

4 LATCH PLATE 12

NONE

2063440-1

- - - - - 11

- - - - 1 -1

- - 1 1 - -1

- - REF REF - - 1

- 1 1 1 1 11

2119580-1

2063440-1

2119740-2

1901697-1

6-993111-6

8-22280-7

1752353-2

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

PIN, SLOTTED SPRING 3.0 X 14.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

239

238

213

183

177

176

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 1 11

2119791-5

DEPRESSOR, WIRE

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

1 RECOMMENDED SPARE PARTS

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 1 1 1 11

2119943-1

WASHER, SPACER

2 GREASE BEARING SURFACES LIGHTLY

- 1 - - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

- 1 1 1 1 1 1 2-1901681-8

HOLDDOWN, TERMINAL

- 1 - 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150289 -4

2150289 -5

2150289 -6

6 - 3 - 3 3 33

- 1 1 1 1 11

- - - - - 11

- 4 4 4 4 44

992763-5

2079383-4

5-18022-5

2063961-1

2168400-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

SHCS, LOW HEAD, RoHS, M4 X 8

62 C

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM50. 62

& 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37, 50

& 242.

- 2 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

13 - 2 2 2 2 2 2

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

6 - 1 1 1 1 1 1 4-1752354-2

STANDOFF,HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

- 1 - 1 1 11

- 1 1 1 1 11

6 - 1 1 1 1 11

7 - 1 - 1 1 11

- 8 8 8 8 88

- 2 2 2 2 22

2119645-1

2119957-1

2119644-1

2119085-1

2119092-1

1-18028-2

2168083-8

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 16

35 B

13 CUT TO LENGTH AT ASSEMBLY.

- 2 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

*WARNING

- 1 1 1 1 11

240639-2

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 1 4-1901696-9

STRIP GUIDE, REAR

- 1 1 1 1 1 1 5-1901695-0

STRIP GUIDE, FRONT

- 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

1 - 1 1 1 1 11

240644-1

PLATE, REAR SHEAR

- 2 2 2 2 22

2-240645-7

SPACER, SHEAR PLATE

1 - 1 1 1 1 11

240642-8

PLATE, FRONT SHEAR

- - 1 - - -1

2119957-2

APPLICATOR SHIM PACK

260

1 1 1 1 1 1 11

1803042-1

ANVIL, COMBINATION

7 - 1 - 1 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 - 1 1 1 1 11

8-240651-6

BLADE, SLUG

- - - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

- 1 1 1 1 11

3-240641-8

SPACER

- - - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

- - - - 1 -1

- 1 - 1 1 11

2119641-1

2119798-1

FEED CAM, AIR FEED

DETENT PIN

248

1 1 1 1 1 1 1 1 7-2119784-3

CRIMPER, INSULATION O PREMIUM

247

- - - - - -1

- 1 - 1 1 11

1-22279-3

SPRING, COMPRESSION

246

1 1 1 1 1 1 1 1 4-1633664-3

CRIMPER, WIRE

-77 -7 -6 -5 -2 -1

PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

20SEP2012

20SEP2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150289

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷