C-2150283 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2150283 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150283 -1

2150283 -2

2150283 -5

2150283 -6

2150283 -7

7- 2150283 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.03 mm [.080]

3.30 mm [.130]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: TERMINAL RING

WIRE STRIP LENGTH

3.58-3.96 mm [.141-.156 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2084

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

41582

C1__DWG_PN_1_1

41576

41581

41589

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.03-2.54 mm [.080-.100 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

41579

41580

41590

WIRE

SIZE

20 AWG

(2)24 AWG

22 AWG

24 AWG

CRIMP HEIGHT

mm [INCH]

1.45+/-0.05 [.057+/-.002] W1__DWG_WGAUGE_1

1.37+/-0.05 [.054+/-.002] W1__DWG_WGAUGE_2

1.37+/-0.05 [.054+/-.002] W1__DWG_WGAUGE_3

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

9.6

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

10.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.4

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

10.9

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150283 -4

2150283 -5

2150283 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50. 62

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

ECR-13-012598

REVISIONS

DESCRIPTION

DATE

22OCT2012

08AUG2013

DWN

APVD

CC SX

XZ TE

2119950-1

2119792-2

2119641-1

2063440-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1901697-1

2063961-1

1901697-1

2063961-1

2119792-2

8- 2150283 -5

8- 2150283 -4

5-18022-5

8- 2150283 -5

8- 2150283 -4

5-18022-5

2119653-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - - -1

- 1 - 1 1 11

- - - - 1 -1

- 1 - 1 1 11

- - 1 - - -1

-77 -7 -6 -5 -2 -1

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119759-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, END FEED, NON-ADJUST

DESCRIPTION

260

252

250

249

248

247

246

245

ITEM

- 1 1 1 1 11

- - 2 2 - -2

- - - - - 11

- - - - 1 -1

- - 1 1 - -1

- - REF REF - - 1

- 1 1 1 1 11

- - - - 2 -2

- 1 1 1 1 11

- REF REF REF REF REF 1

- - - - 1 -1

- - REF REF - - 1

- - 1 1 - -1

- 1 1 1 1 11

- 2 2 2 2 22

- 1 - - 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 1 - 1 1 11

- 3 - 3 3 33

- 1 1 1 1 11

- - - - - 11

- 4 4 4 4 44

- 2 2 2 2 22

- 1 1 1 1 11

- - - - 1 -1

- 1 1 1 1 11

- - - - 1 23

- - - - - 11

- 1 1 1 1 11

- 1 - 1 1 11

- 1 1 1 1 11

- 1 - 1 1 11

- 1 1 1 1 11

- 1 - 1 1 11

- 8 8 8 8 88

- 2 2 2 2 22

- 1 1 1 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 4 4 4 4 44

- 1 1 1 1 11

- 2 2 2 2 22

- 1 1 1 1 11

1 1 1 1 1 11

- 1 1 1 1 11

1 1 1 1 1 11

- - - - - -1

1 1 1 1 1 11

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083-1

RETAINER, INSULATION DIAL

242 6

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

2119580-1

MECHANICAL FEED ASSEMBLY

239

2063440-1

AIR FEED MODULE

238

2119740-2

TAG,IDENTIFICATION

213

1901697-1

6-993111-6

FEED FINGER ASSEMBLY,EF

PIN, SLOTTED SPRING 3.0 X 14.0

183

177

8-22280-7

SPRING, COMPRESSION

176

1752353-2

GUIDE PIN,HOLDDOWN

175

1901680-2

GUIDE PIN,HOLDDOWN

174

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

994970-2

COUNTER, MAGNETIC

164

240638-1

SPRING, FEED FINGER

163

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

1633743-1

SERVO FEED LATCH ASM

133

455888-5

SPACER, CRIMPER

2119791-9

DEPRESSOR, WIRE

2119956-2

DOCUMENTATION PACKAGE

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

2119740-1

TAG,IDENTIFICATION

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

1901681-1

HOLDDOWN, TERMINAL

2119793-1

LIMITER, ADJUSTMENT BOLT

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

2079383-4

SCR, BHSC, RoHS (M4 X 8)

5-18022-5

2063961-1

SCR, HEX HD CAP, M4 X 6.0

FEED FINGER

59 C

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

5018030-2

NUT, HEX, REG, RoHS, M4

5018030-1

NUT, HEX, REG, RoHS, M3

986965-8

NUT, LOCK, HEX, TORQUE (M4)

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

2119792-2

PAWL, EF, AIR

1752354-4

STANDOFF,HOLD-DOWN

18023-9

SCR, SKT HD CAP M4 X 6.0

2119652-1

FEED CAM, PRE FEED

2119653-1

FEED CAM, POST FEED

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

2119369-1

RAM,AMP STYLE, END FEED

2079383-7

SCR, BHSC, RoHS (M8 X 25)

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

2119957-1

APPLICATOR SHIM PACK

2119644-1

RAM WASHER, PRECISION

2119085-1

FA HEAD, ATLANTIC STYLE

2119092-1

BOLT, ADJUSTMENT

1-18028-2

WASHER, FLAT, REG M4

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

240639-1

STRIPPER (MACHINING)

1320906-1

STUD, THREADED

1752371-5

PLATE, STRIP GUIDE

2-22281-3

SPRING, COMPRESSION

1752373-1

DRAG

1901696-2

STRIP GUIDE, REAR

1901695-2

STRIP GUIDE, FRONT

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

6-240641-4

SPACER

1752360-1

SPACER,HOLD-DOWN

240644-9

PLATE, REAR SHEAR

1-240645-2

SPACER, SHEAR PLATE

2-240642-2

PLATE, FRONT SHEAR

1-1803001-0

ANVIL, COMBINATION, END FEED

2-240651-0

BLADE, SLUG

4-240641-1

SPACER

238009-1

BLOCK, FL CRIMPER SPACER

2-1633961-6

CRIMPER, INSULATION F PREMIUM

1-456405-5

CRIMPER, WIRE PREMIUM

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

14AUG2012

14AUG2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150283

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷