C-2150278 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2150278 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150278 -2

2150278 -5

2150278 -6

2150278 -7

7- 2150278 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO LATCH PLATE 4

SERVO LATCH

PLATE

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-2

8- 2150278 -5

8- 2150278 -4

2119792-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-13-004890

ECR-16-017369

REVISIONS

DESCRIPTION

DATE

19MAR2013

8DEC2016

DWN

APVD

XZ TE

RS LZ

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

5.11 mm [.201]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: RECPT,ULTRA-FAST FLAG, .187 SERIES

WIRE STRIP LENGTH

7.51-8.33 mm [.296-.328 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2123

INSULATION DIAMETER RANGE

n 0.00-4.19 mm [.000-.165 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

2-520334-2

C1__DWG_PN_1_1

9-520334-2

C1__DWG_PN_2_1

5-520336-2

C1__DWG_PN_3_1

5-520334-2

2-520336-2

9-520336-2

WIRE

SIZE

18 OR (2) 22

22 OR 20

CRIMP HEIGHT

mm [INCH]

1.79+/-0.05 [.070+/-.002] W1__DWG_WGAUGE_1

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_2

.19 in [4.83mm]

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

7 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

8 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

9 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

10 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

11 TO CHECK CRIMP HEIGHT. CRIMP SOLDER ( n .19 IN

[4.83mm] 60/40 SOLID CORE) AND MEASURE AT

CENTER OF SLUG.

12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS

OF ITEM 62

2150278 -4

2150278 -5

2150278 -6

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1 -

2119957-2

APPLICATOR SHIM PACK

260

1 1

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 -

2119640-1

PUSH ROD, AIR FEED

250

1 -

2079988-1

BUSHING, LCH5-12, MISUMI

249

1 -

2119641-1

FEED CAM, AIR FEED

248

1 1

2119798-1

DETENT PIN

247

1 1

1-22279-3

SPRING, COMPRESSION

246

1 -

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

2 -

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

1 -

2063440-1

AIR FEED MODULE

238

1 1

2119644-6

RAM WASHER, PRECISION

221

1 -

2119740-2

TAG,IDENTIFICATION

213

1 1

467281-1

RETAINER, SHEAR, FLOATING

207

1 1

2161936-1

HOLDER, SHEAR, FLOATING

206

1 1

467500-1

SHEAR, FLOATING

205

- - REF REF - 1 -

1901697-2

FEED FINGER ASSEMBLY,EF

183

2 -

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

1 1

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

REF

994970-2

COUNTER, MAGNETIC

164

1 -

240638-1

SPRING, FEED FINGER

163

1 1

2161937-2

STABILIZER

154

1 -

- - REF REF - 1 -

3-23627-7

SEE NOTE 4

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

137 C

135

1 -

1633743-1

SERVO FEED LATCH ASM

133

1 1

455888-6

SPACER, CRIMPER

1 1

2119956-2

DOCUMENTATION PACKAGE

1 1

3-18032-3

SCR, SET, FLT POINT M3 X 20.0

1 1

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

1 1

2119740-1

TAG,IDENTIFICATION

2 2

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

1 1

2119793-1

LIMITER, ADJUSTMENT BOLT

12 -

3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

3 3

2079383-4

SCR, BHSC, RoHS (M4 X 8)

4 4

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

2 2

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

2 2

5018030-1

NUT, HEX, REG, RoHS, M3

2 2

986965-8

NUT, LOCK, HEX, TORQUE (M4)

1 -

2161952-1

PAWL,EF,AIR

1 2

18023-9

SCR, SKT HD CAP M4 X 6.0

1 1

1-2119655-5

APPLICATOR BASIC ASSEMBLY, EF

1 1

2119369-1

RAM,AMP STYLE, END FEED

1 1

2079383-7

SCR, BHSC, RoHS (M8 X 25)

1 1

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

1 1

2119957-1

2119644-7

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

39 B

1 1

2119085-1

FA HEAD, ATLANTIC STYLE

2 2

5-22278-1

SPRING, COMPRESSION

1 1

2119092-1

BOLT, ADJUSTMENT

8 8

1-18028-2

WASHER, FLAT, REG M4

2 2

2079383-4

SCR, BHSC, RoHS (M4 X 8)

2 2

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

1 1

690455-3

STRIPPER, FRONT CASTING

2 2

1-2168083-6

SCR, SKT HD CAP, RoHS, M4 X 35

1 1

2161941-1

PLATE, GUIDE, STRIP

2 2

2-22280-7

SPRING, COMPRESSION

1 1

2161948-1

DRAG

1 1

683736-1

GUIDE, STRIP, REAR

1 1

683737-1

FRONT STRIP GUIDE

4 4

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

1 1

4-22280-7

SPRING, COMPRESSION

1 1

2161935-4

ANVIL, RIGHT HAND

1 1

2161957-1

DEPRESSOR,SHEAR

1 1

238009-1

BLOCK, FL CRIMPER SPACER

1 1

2161331-1

SPACER, WIRE FUNNEL DEPRESSOR

1 1

467342-3

CRIMPER, RIGHT HAND

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

11APRIL2012

HOFFNER

CHK

12APRIL2012

T.ELBIN

APVD

12APRIL2012 NAME

T.ELBIN

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150278

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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