C-2150250 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2150250 -1
C
FINE CRIMP HEIGHT ADJUST
6
FEED TYPE
MECHANICAL
2150250 -2
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
2150250 -5
C
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE ₄
D
2150250 -6
C
NON-CRIMP HEIGHT ADJUST
SERVO
4 ^{LATCH PLATE} 12
2150250 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
7- 2150250 -7
C
CRIMP TOOLING KIT
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.79 mm [.110]
5.59 mm [.220]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
O
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{AMPLIVAR FASTON FLAG RECEPTACLE}
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.38-4.40 mm [.173-.173 IN]
TERMINAL
APPLICATION
SPECIFICATION
C
114-2079
-
TERMINALS APPLIED
OR 2 X n 2.79 mm [.110 IN] MAX
-
-
-
-
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
1742049-1
C1__DWG_PN_1_1
1742088-1
C1__DWG_PN_2_1
1742089-1
C1__DWG_PN_3_1
1742088-2
1742089-2
WIRE
SIZE
14 AWG
2X 18 AWG
16 AWG
2X 20 AWG
18 AWG
CRIMP HEIGHT
mm [INCH]
1.65+/-0.05 [.065+/-.002] ^{W1__DWG_WGAUGE_1}
1.52+/-0.05 [.060+/-.002] ^{W1__DWG_WGAUGE_2}
1.42+/-0.05 [.056+/-.002] ^{W1__DWG_WGAUGE_3}
1.37+/-0.05 [.054+/-.002] ^{W1__DWG_WGAUGE_4}
1.27+/-0.05 [.050+/-.002] ^{W1__DWG_WGAUGE_5}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
5.5
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
6.7
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
8.0
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
8.4
W1__FA_SETTING_4
W1__DWG_CRIMP_HT_5
9.6
W1__FA_SETTING_5
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150250 -4
2150250 -4
2150250 -5
2150250 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62}
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
A
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
& 242.
AMP 4805 REV 31MAR2000
5
4
3
2
1
APPLICATOR STYLE CONVERSION CHART
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
DATE
26JUN2012
DWN
APVD
CAM GB
CONVERT TO
PNEUMATIC FEED
2119950-1
2161920-1
PART NUMBERS REQUIRED
-
2119641-1
-
2063440-1
B ECR-14-005793
C ECR-15-004099
C1 ECR-15-006159
25APR2014 JH TE
13MAR2015 BW TE
21APR2015 JH JT
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
1901697-3
-
2161924-1
1901697-3
-
8- 2150250 -5
8- 2150250 -4
5-18022-5
8- 2150250 -5
8- 2150250 -4
-
-
2119653-1
-
-
-
2168400-7 (QUANTITY 2)
- 1 - 1 1 1 ¹ 8-21084-0 O-RING, .676 ID, .070 DIA. MAT.
-
-
- - - - 1 - ¹ 2119640-1 PUSH ROD, AIR FEED
-
-
- - - - 1 - ¹ 2079988-1 BUSHING, LCH5-12, MISUMI
-
2168400-7 (QUANTITY 2)
- - - - 1 - ¹ 2119641-1 FEED CAM, AIR FEED
-
-
- 1 - 1 1 1 ¹ 2119798-1 DETENT PIN
252
250
249
248
247
MECHANICAL FEED
2119949-1
2161924-1
5-18022-5
2119653-1
-
-
- 1 - 1 1 1 ¹ 1-22279-3 SPRING, COMPRESSION
246
PNEUMATIC FEED
2119950-1
2161920-1
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2063440-1
-
-
-
-
- - 1 - - - ¹ 2161315-1
- 1 1 1 1 1 ¹ 2119082-9
- 1 1 1 1 1 ¹ 2079764-1
6 ^{- 1 1 1 1 1 1 2119083-1}
- - 2 2 - - ² 2168400-7
- - - - - 1 ¹ 2119580-1
RAM, STEPPED, AMP STYL, EF, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
245
244
D
243
242
240
239
- - - - 1 - ¹ 2063440-1 AIR FEED MODULE
238
- - 1 1 - - ¹ 2119740-2 TAG,IDENTIFICATION
213
- 2 2 2 2 2 ² 1-2168083-1 SCR, SKT HD CAP, RoHS, M3 X 6
189
- 1 1 1 1 1 ¹ 1-455888-6 SPACER, CRIMPER
188
- - 1 1 - - ¹ 1901697-3 FEED FINGER ASSEMBLY,EF
183
- - - - 2 - ² 21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1 1 ¹ 994969-1 MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹ 994970-2 COUNTER, MAGNETIC
164
- - - - 1 - ¹ 240638-1 SPRING, FEED FINGER
163
- - - - 1 - ¹ 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4 MEMORY CHIP, PROGRAMMED
135
- - 1 1 - - ¹ 1633743-1 SERVO FEED LATCH ASM
133
- 1 1 1 1 1 ¹ 1-455888-3 SPACER, CRIMPER
82
- 1 1 1 1 1 ¹ 2119956-2 DOCUMENTATION PACKAGE
71
- 2 2 2 2 2 ² 2-18032-2 SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1 ¹ 2119740-1 TAG,IDENTIFICATION
67
- 2 2 2 2 2 ² 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 - 1 1 1 ¹ 2119793-1
6 ^{- 3 - 3 3 3 3 992763-5}
- 1 1 1 1 1 ¹ 2079383-4
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
63 _C
62
60
- - - - - 1 ¹ 5-18022-5 SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 1 ¹ 2161924-1 FEED FINGER
58
- 4 4 4 4 4 ⁴ 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
57
- 2 2 2 2 2 ² 5018030-2 NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2 ² 5018030-1 NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2 ² 986965-8 NUT, LOCK, HEX, TORQUE (M4)
53
- - - - 1 - ¹ 2161920-1 NARROW PAWL, EF, AIR
51
- - - - 1 2 ³ 18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1 ¹ 2119652-1 FEED CAM, PRE FEED
48
- - - - - 1 ¹ 2119653-1 FEED CAM, POST FEED
47
- 1 1 1 1 1 ¹ 2119655-5 APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1 ¹ 2161310-1 RAM, STEPPED, AMP STYLE, END FEED
44
- 1 1 1 1 1 ¹ 1-2079383-5 SCR, BHSC, RoHS (M8 X 40)
41
- 1 - 1 1 1 ¹ 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1 ¹ 2119957-1 APPLICATOR SHIM PACK
39
- 1 1 1 1 1 ¹ 1-2119644-2 RAM WASHER, PRECISION
38
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
6 ^{- 1 1 1 1 1 1 2119085-1}
- 1 - 1 1 1 ¹ 2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
- 8 8 8 8 8 ⁸ 1-18028-2 WASHER, FLAT, REG M4
- 2 2 2 2 2 ² 1-2168083-2 SCR, SKT HD CAP, RoHS, M4 X 25
- 2 2 2 2 2 ² 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
37
35
33
31 _B
29
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 1 1 1 1 1 ¹ 240639-4 STRIPPER (MACHINING)
27
- 2 2 2 2 2 ² 1320906-1 STUD, THREADED
25
- 1 1 1 1 1 ¹ 2161922-1 PLATE, STRIP GUIDE
24
- 2 2 2 2 2 ² 22281-6
SPRING, COMPRESSION
22
- 1 1 1 1 1 ¹ 1633168-2 ARM, STOCK DRAG
21
- 1 1 1 1 1 ¹ 464452-4 DRAG, STOCK
20
- 1 1 1 1 1 ¹ 5-1901696-7 STRIP GUIDE, REAR
19
- 1 1 1 1 1 ¹ 5-1901695-7 STRIP GUIDE, FRONT
18
- 4 4 4 4 4 ⁴ 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)
17
- 2 2 2 2 2 ² 469633-1 BLOCK, SUPPORT
14
1 ^{- 1 1 1 1 1 1 455961-5 PLATE, FRONT SHEAR}
11
- 2 2 2 2 2 ² 1-240645-9 SPACER, SHEAR PLATE
10
1 ^{- 1 1 1 1 1 1 461160-3 PLATE, REAR SHEAR}
9
1 ^{1 1 1 1 1 1 1 1-1803000-0 ANVIL, COMBINATION, END FEED}
8
1 ^{- 1 1 1 1 1 1 2161927-1 BLADE, SLUG}
7
- - - - - -¹
-
-
5
- 1 1 1 1 1 ¹ 238009-3 BLOCK, FL CRIMPER SPACER
4
1 1 1 1 1 1 1 ^{1 1-1633966-1 CRIMPER, INSULATION O}
3
- 1 1 1 1 1 ¹ 1-455888-6 SPACER, CRIMPER
2
- - 1 - - - ¹ 2119957-2 APPLICATOR SHIM PACK
260
1 1 1 1 1 1 1 ^{1 2-464112-3 CRIMPER, WIRE}
1
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1 PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
C. MOYER
21MAR2012
CHK
21MAR2012
G. BAILEY
APVD
21MAR2012 ^NAME
G. BAILEY
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2150250
SCALE
SHEET
1:1
OF
14
-
REV
C1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION