C-2150237 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2150237 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150237 -1

2150237 -2

2150237 -5

2150237 -6

2150237 -7

7- 2150237 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.30 mm [.130]

5.33 mm [.210]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: RECEPTACLE, FASTON, .250 SERIES

WIRE STRIP LENGTH

5.30-5.70 mm [.209-.224 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2036

INSULATION DIAMETER RANGE

n 3.81-5.08 mm [.150-.200 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

42437-2

C1__DWG_PN_1_1

41450-1

C1__DWG_PN_2_1

61095-4

C1__DWG_PN_3_1

63435-2

C1__DWG_PN_4_1

42437-5

C1__DWG_PN_1_2

41450-2

C1__DWG_PN_2_2

63365-1

C1__DWG_PN_3_2

1742399-1

C1__DWG_PN_4_2

42437-6

C1__DWG_PN_1_3

41450-3

C1__DWG_PN_2_3

63365-2

C1__DWG_PN_3_3

41449-1

C1__DWG_PN_1_4

1-41450-1

C1__DWG_PN_2_4

63412-1

C1__DWG_PN_3_4

41449-3

C1__DWG_PN_1_5

61095-1

C1__DWG_PN_2_5

63435-1

C1__DWG_PN_3_5

WIRE

SIZE

10 AWG 13

4.00mm2

3.50mm2

12 AWG

3.00mm2

2.50mm2

2.25mm2

14 AWG

CRIMP HEIGHT

mm [INCH]

2.92+/-0.05 [.115+/-.002] W1__DWG_WGAUGE_1

2.59+/-0.05 [.102+/-.002] W1__DWG_WGAUGE_2

2.46+/-0.05 [.097+/-.002] W1__DWG_WGAUGE_3

2.41+/-0.05 [.095+/-.002] W1__DWG_WGAUGE_4

2.34+/-0.05 [.092+/-.002] W1__DWG_WGAUGE_5

2.21+/-0.05 [.087+/-.002] W1__DWG_WGAUGE_6

2.16+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_7

2.11+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_8

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

2.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.6

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.3

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

8.1

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

9.1

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

10.1

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

10.9

W1__FA_SETTING_7

W1__DWG_CRIMP_HT_8

11.7

W1__FA_SETTING_8

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150237 -4

2150237 -5

2150237 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 50

& 242

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 10 AWG WIRE TO BE 9600 CMA MAX.

AMP 4805 REV 31MAR2000

& 242

APPLICATOR STYLE CONVERSION CHART

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ORIGINAL

REVISIONS

DESCRIPTION

DATE

23NOV2011

DWN

APVD

BW GB

2119950-1

2119792-2

PART NUMBERS REQUIRED

2119641-1

2063440-1

A RELEASED

B ECR-13-012608

C ECR-14-007760

22FEB2012 BW GB

08AUG2013 CC BG

23MAY2014 JH TE

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

1901697-1

2063961-1

1901697-1

8- 2150237 -5

8- 2150237 -4

5-18022-5

8- 2150237 -5

8- 2150237 -4

2119653-1

2168400-7 (QUANTITY 2)

- 1 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

6 - 1 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

2168400-7 (QUANTITY 2)

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

- - - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

244

243

242

240

239

2119949-1

2063961-1

5-18022-5

2119653-1

- - - - 1 -1

2063440-1

AIR FEED MODULE

238

2119950-1

2119792-2

2119641-1

2063440-1

- - 1 1 - -1

- - REF REF - - 1

- 1 1 1 1 11

2119740-2

1901697-1

6-993111-6

8-22280-7

1752353-2

1901680-2

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

PIN, SLOTTED SPRING 3.0 X 14.0

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

213

183

177

176

175

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

4 - - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 11

455888-4

SPACER, CRIMPER

- 1 1 1 1 11

2119791-6

DEPRESSOR, WIRE

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 1 1 1 11

2119943-1

WASHER, SPACER

- 1 - - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 11

1901681-5

HOLDDOWN, TERMINAL

- 2 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 33

- 1 1 1 1 11

992763-5

2079383-4

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

62 C

- - - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 11

2063961-1

FEED FINGER

- 3 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1 1 1-1976055-3

STANDOFF, HOLD-DOWN

- - - - 1 12

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 11

2119957-1

APPLICATOR SHIM PACK

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

- 1 1 1 1 11

6 - 1 1 1 1 11

- 1 - 1 1 11

- 7 7 7 7 77

- 2 2 2 2 22

2119644-3

2119085-1

2119092-1

1-18028-2

2168083-9

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 1 1 1 1 11

240825-2

PLATE, STRIP HOLD DOWN

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 11

1752373-4

DRAG

- 2 2 2 2 22

1901259-6

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

- 1 - 1 1 11

2119091-3

SHIM, LAMINATE

1 - 1 1 1 1 11

240644-9

PLATE, REAR SHEAR

261

- - - - - -1

- - 1 - - -1

2119957-2

APPLICATOR SHIM PACK

260

1 - 1 1 1 1 11

690482-6

PLATE, FRONT SHEAR

- 1 - 1 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 1 1 1 1 1 1 1 1-1333221-7

ANVIL, EF .130

- - - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

1 - 1 1 1 1 11

2217206-5

BLADE, SLUG

- - - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 1 1 11

7-240641-1

SPACER

- - - - 1 -1

2119641-1

FEED CAM, AIR FEED

248

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

- 1 - 1 1 11

2119798-1

1-22279-3

DETENT PIN

SPRING, COMPRESSION

247

1 1 1 1 1 1 1 1 1-2119784-7

CRIMPER, INSULATION O PREMIUM

246

- 1 1 1 1 11

1-455888-2

SPACER, CRIMPER

- - 1 - - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

1 1 1 1 1 1 11

456410-4

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

B.WEAVER

CHK

C.MOYER

APVD

G.BAILEY

PRODUCT SPEC

23NOV2011

23NOV2011 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

OCEAN END FEED

APPLICATOR

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150237

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷