C-2150203 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150203 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150203 -1

2150203 -2

2150203 -5

2150203 -6

2150203 -7

7- 2150203 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

1.78 mm [.070]

3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .110 SERIES FASTON RECEPTACLE

WIRE STRIP LENGTH

.125-.156 IN [3.18-3.96 mm]

TERMINAL

APPLICATION

C SPECIFICATION

114-20109

INSULATION DIAMETER RANGE

n .063-.120 IN [1.60-3.05 mm]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

160415-1

C1__DWG_PN_1_1

160528-1

C1__DWG_PN_2_1

160533-9

C1__DWG_PN_3_1

1-160534-0

C1__DWG_PN_4_1

160415-2

C1__DWG_PN_1_2

160528-2

C1__DWG_PN_2_2

1-160533-0

C1__DWG_PN_3_2

5-160555-1

C1__DWG_PN_4_2

160424-3

C1__DWG_PN_1_3

160528-3

C1__DWG_PN_2_3

160534-1

C1__DWG_PN_3_3

5-160555-2

C1__DWG_PN_4_3

160484-1

C1__DWG_PN_1_4

160528-4

C1__DWG_PN_2_4

160534-2

C1__DWG_PN_3_4

5-160555-5

C1__DWG_PN_4_4

160484-4

C1__DWG_PN_1_5

160528-5

C1__DWG_PN_2_5

160534-3

C1__DWG_PN_3_5

5-160555-7

C1__DWG_PN_4_5

160484-5

C1__DWG_PN_1_6

160533-1

C1__DWG_PN_2_6

160534-4

C1__DWG_PN_3_6

5-160555-8

160484-7

C1__DWG_PN_1_7

160533-2

C1__DWG_PN_2_7

160534-5

C1__DWG_PN_3_7

6-160555-1

160484-9

C1__DWG_PN_1_8

160533-5

C1__DWG_PN_2_8

160534-9

C1__DWG_PN_3_8

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

1.00mm2

1.04+/-0.05 [.041+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

8.0

W1__FA_SETTING_1

18AWG or 0.75mm2

0.99+/-0.05 [.039+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

8.5

W1__FA_SETTING_2

0.70mm2

0.99+/-0.05 [.039+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

8.6

W1__FA_SETTING_3

20AWG or 0.5mm2

0.94+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

9.1

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150203 -4

2150203 -5

2150203 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

& 242.

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-1

2119641-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

DEVELOPMENT

RELEASED

ECR-13-015652

REVISIONS

DESCRIPTION

DATE

02MAR2012

17MAY2012

08OCT2013

DWN

APVD

CC SX

YY UG

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150203 -5

8- 2150203 -4

5-18022-5

8- 2150203 -5

2119653-1

2168400-7 (QUANTITY 2)

- - - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

- - - - 1 -1

2119641-1

FEED CAM, AIR FEED

- 1 - 1 1 11

2119798-1

DETENT PIN

2168400-7 (QUANTITY 2)

- 1 - 1 1 11

1-22279-3

SPRING, COMPRESSION

249

248

247

246

2161326-1

8- 2150203 -4

- - 1 - - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

2119949-1

2063961-1

5-18022-5

2119653-1

- 1 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

2119950-1

2119792-1

2119641-1

2063440-1

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

- 1 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - - 1 -1

2063440-1

AIR FEED MODULE

238

- - 1 1 - -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 1 -1

240638-1

SPRING, FEED FINGER

163

- - - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 1 11

455888-4

SPACER, CRIMPER

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 11

- 1 - 1 1 11

1901681-5

2119793-1

HOLDDOWN, TERMINAL

LIMITER, ADJUSTMENT BOLT

65 C

- 3 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- - - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 11

2063961-1

FEED FINGER

- 4 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

- 1 1 1 1 11

1752354-6

STANDOFF,HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

- 1 1 1 1 11

- 1 - 1 1 11

- 1 1 1 1 11

2079383-7

2119645-1

2119957-1

2119644-1

2119085-1

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

38 B

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 - 1 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 1 11

1752373-1

DRAG

- 2 2 2 2 22

1901259-4

GUIDE, LOWER STRIP

1 - 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 11

240644-1

PLATE, REAR SHEAR

1 - 2 2 2 2 22

1-240645-0

SPACER, SHEAR PLATE

1 - 1 1 1 1 11

240642-1

PLATE, FRONT SHEAR

1 1 1 1 1 1 11

1333215-6

ANVIL, COMBINATION

- 1 1 1 1 11

240651-4

BLADE, SLUG

- 1 1 1 1 11

2-240641-4

SPACER

- - 1 - - -1

2119957-2

APPLICATOR SHIM PACK

260

1 - 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

- 1 - 1 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 1 1 1 1 1 1 1-1633961-9

CRIMPER, INSULATION F PREMIUM

- - - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

1 1 1 1 1 1 11

7-456404-1

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1

PART NO

DESCRIPTION

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

02MAR2012

02MAR2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150203

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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