C-2150182 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2150182 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-14-018112

ECR-16-017466

REVISIONS

DESCRIPTION

DATE

04DEC2014

09DEC2016

DWN

APVD

KH JT

KH CT

PNEUMATIC FEED

2119950-1

2119792-2

2119641-1

2063440-1

2150182 -1

2150182 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150182 -5

8- 2150182 -4

5-18022-5

8- 2150182 -5

2119653-1

2168400-7 (QUANTITY 2)

- - 1 - - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

- 1 1 1 1 11

2119082-8

CAM, SNAIL, INSULATION ADJUSTMENT

- 1 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

2168400-7 (QUANTITY 2) 6 - 1 1 1 1 1 1

2119083-1

RETAINER, INSULATION DIAL

245

244

243

242

SMART APPLICATOR

2161326-1

8- 2150182 -4

- - 2 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

2150182 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

2063961-1

2119792-2

5-18022-5

2119653-1

2119641-1

2063440-1

- - - - - 11

- - - - 1 -1

2119580-1

2063440-1

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

239

238

2150182 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

- - 1 1 - -1

2119740-2

TAG,IDENTIFICATION

- - REF REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

213

183

2150182 -7

FINE CRIMP HEIGHT ADJUST

NONE

- 1 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

7- 2150182 -7

CRIMP TOOLING KIT

- 1 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

1.40 mm [.055]

2.29 mm [.090]

APPLICATION INSTRUCTIONS

408-10390

TYPE

- 1 1 1 1 11

- REF REF REF REF REF 1

- - - - 1 -1

- - REF REF - - 1

- - 1 1 - -1

13 - 1 1 1 1 1 1

- 1 1 1 1 11

994969-1

994970-2

240638-1

3-23627-7

SEE NOTE 4

1633743-1

2119955-2

455888-9

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

ASSY, LUBRICATOR, END FEED

SPACER, CRIMPER

166

164

163

137

135

133

- 1 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .110 SER.FASTON REC.

WIRE STRIP LENGTH

3.90-4.70 mm [.154-.185 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-3118

(B)114-20109

INSULATION DIAMETER RANGE

n 1.30-2.00 mm [.051-.079 IN]

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .110 SER.FASTON REC.

WIRE STRIP LENGTH

3.90-4.70 mm [.154-.185 IN]

TERMINAL

APPLICATION

SPECIFICATION

(A)114-3118

INSULATION DIAMETER RANGE

n 1.30-2.00 mm [.051-.079 IN]

- 2 2 2 2 22

- 1 - - 1 11

- 2 2 2 2 22

- 1 1 1 1 11

- 2 2 2 2 22

- 1 - 1 1 11

6 - 3 - 3 3 33

- 1 1 1 1 11

2-18032-2

2119740-1

2168078-1

1901681-5

2168400-5

2119793-1

992763-5

2079383-4

SCR, SET, FLT POINT M3 X 10.0

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

HOLDDOWN, TERMINAL

SHCS, LOW HEAD, RoHS, M4 X 20

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

62 C

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 160724-1

C1__DWG_PN_1_1

(B) 5-160303-1

C1__DWG_PN_2_1

(B) 6-160303-2

C1__DWG_PN_3_1

(A)160366-1

(A) 160724-2

C1__DWG_PN_1_2

(B) 5-160303-2

C1__DWG_PN_2_2

(B) 6-160303-4

C1__DWG_PN_3_2

(A)160366-2

(B) 5-160315-2

C1__DWG_PN_1_3

(B) 5-160303-3

C1__DWG_PN_2_3

(B) 5-160316-1

C1__DWG_PN_3_3

(A)160366-4

(A) 881505-1

C1__DWG_PN_1_4

(B) 5-160303-6

C1__DWG_PN_2_4

(B) 5-160316-2

C1__DWG_PN_3_4

(A)160366-6

(A) 881505-5

C1__DWG_PN_1_5

(B) 5-160303-7

C1__DWG_PN_2_5

(B) 5-160316-3

C1__DWG_PN_3_5

(A) 881504-1

C1__DWG_PN_1_6

(B) 5-160303-9

(B) 6-160316-4

C1__DWG_PN_3_6

(A) 881504-5

WIRE

SIZE

0.50mm2

0.40mm2

0.30mm2

CRIMP HEIGHT

mm [INCH]

1.09+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_1

0.97+/-0.05 [.038+/-.002] W1__DWG_WGAUGE_2

0.91+/-0.05 [.036+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.0

W1__FA_SETTING_3

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 160173-1

(A) 160173-2

(A) 160173-4

(A) 160173-6

(A) 160173-7

WIRE

SIZE

0.50mm2

0.40mm2

0.35mm2

0.30mm2

CRIMP HEIGHT

mm [INCH]

1.09+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_1

0.97+/-0.05 [.038+/-.002] W1__DWG_WGAUGE_2

0.94+/-0.05 [.037+/-.002] W1__DWG_WGAUGE_3

0.91+/-0.05 [.036+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

5.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.3

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

6.6

W1__FA_SETTING_3

7.0

- - - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 11

2063961-1

FEED FINGER

- 3 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 2 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 1 -1

2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 11

1752354-5

STANDOFF,HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - - 11

2119652-1

FEED CAM, PRE FEED

- - - - - 11

2119653-1

FEED CAM, POST FEED

- 1 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

- 1 - 1 1 11

- 1 1 1 1 11

6 - 1 1 1 1 11

- 1 - 1 1 11

- 7 7 7 7 77

2119957-1

2119644-1

2119085-1

2119092-1

1-18028-2

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

35 B

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150182 -4

2150182 -5

2150182 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

- 2 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 11

1752371-9

PLATE, STRIP GUIDE

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 1 11

240825-6

PLATE, STRIP HOLD DOWN

- 2 2 2 2 22

2-22281-3

SPRING, COMPRESSION

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50,62

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

- 1 1 1 1 11

1752373-1

DRAG

- 2 2 2 2 22

1901259-1

GUIDE, LOWER STRIP

- 4 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

1 - 1 1 1 1 11

240833-6

PLATE, REAR SHEAR

- 2 2 2 2 22

1-240645-1

SPACER, SHEAR PLATE

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- - 1 - - -1

- 1 - 1 1 11

- - - - 1 -1

2119957-2

8-21084-0

2119640-1

2079988-1

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

1 - 1 1 1 1 11

690796-2

PLATE-FRONT SHEAR MINI APPLICATOR

260

1 1 1 1 1 1 11

1333213-1

ANVIL, COMBINATION

252

1 - 1 1 1 1 11

240651-9

BLADE, SLUG

250

- 1 1 1 1 11

240641-8

SPACER

249

- 1 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

- - - - 1 -1

- 1 - 1 1 11

2119641-1

2119798-1

FEED CAM, AIR FEED

DETENT PIN

248

1 1 1 1 1 1 1 1 3-1633961-2

CRIMPER, INSULATION F PREMIUM

247

- - - - - -1

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 TERMINAL LUBRICANT IS RECOMMENDED.

- 1 - 1 1 11

-77 -7 -6 -5 -2 -1

1-22279-3

PART NO

SPRING, COMPRESSION

DESCRIPTION

246

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1 1 1 1 1 1 1 1 3-1633730-2

CRIMPER, WIRE

-77 -7 -6 -5 -2 -1

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

K.HUANG

CHK

S.XI

APVD

S.XI

PRODUCT SPEC

29FEB2012

29FEB2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150182

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷