C-2150162 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2150162 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150162 -2

2150162 -5

2150162 -6

2150162 -7

7- 2150162 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150162 -5

8- 2150162 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.30 mm [.130]

4.32 mm [.170]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: G&H TERMINAL

G&H CRIMP SPECIFICATION

TERMINAL NAME: G&H TERMINAL

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.32-6.09 mm [.210-.240 IN]

n 1.90-3.00 mm [.075-.118 IN]

TERMINAL

G&H LEAR SPEC 25221 Rev 9

APPLICATION

C SPECIFICATION

TERMINALS APPLIED 10 13

TE TERMINAL

1572900-1

1572900-2

1572900-3

1572900-4

1572900-5

1572900-6

1572900-7

1572900-8

C1__DWG_PN_1_0

G&H TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

25221.123.011

C1__DWG_PN_2_1

C1__DWG_PN_1_2

25221.213.011

C1__DWG_PN_2_2

C1__DWG_PN_1_3

25221.212.179

C1__DWG_PN_2_3

C1__DWG_PN_1_4

25221.214.009

C1__DWG_PN_2_4

C1__DWG_PN_1_5

25221.214.321

C1__DWG_PN_2_5

C1__DWG_PN_1_6

25221.122.323

C1__DWG_PN_2_6

C1__DWG_PN_1_7

25221.123.014

C1__DWG_PN_2_7

C1__DWG_PN_1_8

25221.123.009

C1__DWG_PN_2_8

TE TERMINAL

1572499-1

1572499-2

1572499-3

1572499-4

1572499-5

1572499-6

1572499-7

C1__DWG_PN_3_0

G&H TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

25219.213.004

C1__DWG_PN_4_1

C1__DWG_PN_3_2

25219.213.320

C1__DWG_PN_4_2

C1__DWG_PN_3_3

25219.123.014

C1__DWG_PN_4_3

C1__DWG_PN_3_4

25219.123.011

C1__DWG_PN_4_4

C1__DWG_PN_3_5

25219.123.322

C1__DWG_PN_4_5

C1__DWG_PN_3_6

25219.123.009

C1__DWG_PN_4_6

C1__DWG_PN_3_7

25219.411.031

C1__DWG_PN_4_7

WIRE

SIZE

2.50mm2

1.0+1.5

2X1.00

1.00+0.75

1.50mm2

CRIMP HEIGHT

mm [INCH]

2.25+/-0.05 [.089+/-.002] W1__DWG_WGAUGE_1

2.25+/-0.05 [.089+/-.002] W1__DWG_WGAUGE_2

2.15+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_3

2.10+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_4

2.10+/-0.05 [.083+/-.002] W1__DWG_WGAUGE_5

CRIMP HEIGHT 9

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.9

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.2

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

9.2

W1__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150162 -4

2150162 -5

2150162 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 CUT TO LENGTH AT ASSEMBLY.

13 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

& 180.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

- 1 - 1 11

- - - - 11

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

DESCRIPTION

260

252

250

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

DEVELOPMENT

RELEASED

ECR-16-005598

REVISIONS

DESCRIPTION

DATE

17OCT2014

09DEC2014

18APR2016

DWN

APVD

XZ TE

JH TE

KH LZ

- - - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-4

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

- - 2 2 -2

2119083-1

2168400-7

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

242

240

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

6 - 1 1 1 11

1752354-2

STANDOFF,HOLD-DOWN

180

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

13 - 1 1 1 1 1

2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

- 1 1 1 11

2168078-1

1901681-1

SCREW, DRIVE, RH, RoHS, 2 x .188

HOLDDOWN, TERMINAL

66 C

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

12 - 2 2 2 2 2

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2119792-2

PAWL, EF, AIR

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-1

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 2-1901696-2

STRIP GUIDE, REAR

- 1 1 1 1 1 2-1901695-2

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-9

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

4-690495-5

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 6-1803000-1

ANVIL, COMBINATION, END FEED

1 - 1 1 1 1 1 1-2217206-1

BLADE, SLUG

- - - - -1

- 1 1 1 11

7-240641-8

SPACER

- 1 1 1 11

3-238009-9

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 6-2119785-6

CRIMPER, INSULATION OVERLAP PREMIUM

- 1 1 1 11

455888-7

SPACER, CRIMPER

1 1 1 1 1 11

3-456410-2

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

X.ZHAO

CHK

L.ZHANG

APVD

T.ELBIN

PRODUCT SPEC

17OCT2014

17OCT2014 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150162

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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