C-2150117 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150117 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2016

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

ECR-17-000089

REVISIONS

DESCRIPTION

DATE

02MAY2016

04JAN2017

DWN

APVD

BW GB

TB GB

2150117 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

2119951-1

1901697-2

8- 2150117 -5

2168400-7 (QUANTITY 2)

SMART APPLICATOR

2161326-1

8- 2150117 -4

2150117 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2119950-1

2119792-9

2119641-1

2063440-1

- 1 1 1 11

23238-1

INSERT, COUPLING

278

2150117 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 11

- 24 24 24 24 1

- 1 1 1 11

2030758-3

986220-3

TUBING, POLYURETHANE

CLAMP, CABLE, BLACK

277

275

2150117 -7

FINE CRIMP HEIGHT ADJUST

NONE

- 1 1 1 11

2844280-1

MOUNT, AIR BLAST

273

7- 2150117 -7

CRIMP TOOLING KIT

- - 1 - -1

2119957-2

APPLICATOR SHIM PACK

260

7 - 1 - 1 11

8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

- - - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.79 mm [.110]

APPL INSTRUCTIONS

408-10390

TYPE

- - 1 - -1

- - 2 2 -2

- - - - 11

- - 1 1 -1

- - - - 22

2844274-1

2168400-7

2063440-1

2119740-2

1901697-2

21045-3

RAM, AMP STYLE, END FEED, NON-ADJUST

SHCS, LOW HEAD, RoHS, M5 X 10

AIR FEED MODULE

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

RING, RETAIN, EXTERN, 3/16 CRESCENT

245

240

238

213

183

172

8 - 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: SPLICE (AMPLIVAR)

WIRE STRIP LENGTH

6.86-7.88 mm [.270-.310 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2003

INSULATION DIAMETER RANGE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: SPLICE (AMPLIVAR)

WIRE STRIP LENGTH

6.86-7.88 mm [.270-.310 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2003

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: SPLICE (AMPLIVAR)

WIRE STRIP LENGTH

6.86-7.88 mm [.270-.310 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2003

INSULATION DIAMETER RANGE

n 2.20-3.00 mm [.087-.118 IN]

- 3 3 3 33

- - - - 11

- - REF REF - 1

- - 1 1 -1

- 2 2 2 22

15 - 1 1 1 1 1

- 4 4 4 44

1-18023-0

3-23627-7

SEE NOTE 4

1633743-1

1-18024-4

1-18024-1

2119955-2

2168083-1

SCR, SKT HD CAP M4 X 8.0

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SCR, BTN SKT HD CAP (M5 X 20.0)

SCR, BTN SKT HD CAP (M5 X 10.0)

ASSY, LUBRICATOR, END FEED

SCR, SKT HD CAP, RoHS, M3 X 8.0

143

137

135

133

84 C

TERMINALS APPLIED

14 15

TERMINALS APPLIED

14 15

TERMINALS APPLIED

14 15

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

62304-1

C1__DWG_PN_1_1

62304-2

C1__DWG_PN_2_1

9-62304-1

C1__DWG_PN_3_1

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

62305-1

C2__DWG_PN_1_1

62305-2

C2__DWG_PN_2_1

62305-3

C2__DWG_PN_3_1

62305-4

C2__DWG_PN_4_1

TE TERMINAL

C3__DWG_PN_1_0

TE TERMINAL

C3__DWG_PN_2_0

TE TERMINAL

C3__DWG_PN_3_0

TE TERMINAL

C3__DWG_PN_4_0

62306-1

C3__DWG_PN_1_1

62306-2

C3__DWG_PN_2_1

62306-3

C3__DWG_PN_3_1

9-62306-1

C3__DWG_PN_4_1

- 2 2 2 22

- 1 - - 11

- 2 2 2 22

2-18032-2

2119740-1

2168078-1

SCR, SET, FLT POINT M3 X 10.0

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 2 2 2 22

2168400-1

SHCS, LOW HEAD, RoHS, M4 X 12

- 2 2 2 22

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT 9

REFERENCE SETTING

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

WIRE

SIZE

CRIMP HEIGHT

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

mm [INCH]

REFERENCE SETTING

- - - - 11

2119792-9

PAWL, EF, AIR

3000 CMA 19+18Â½ MAG(2951) 1.64+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

7.6

W1__FA_SETTING_1

3000 CMA 19+18Â½ MAG(2951) 1.45+/-0.05 [.057+/-.002] W2__DWG_WGAUGE_1

W2__DWG_CRIMP_HT_1

9.6

W2__FA_SETTING_1

5000 CMA 16+17 MAG(4936)

2.06+/-0.05 [.081+/-.002] W3__DWG_WGAUGE_1

W3__DWG_CRIMP_HT_1

3.6

W3__FA_SETTING_1

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

600 CMA 22Â½ MAG(635)

1.33+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

10.8

W1__FA_SETTING_2

600 CMA 22Â½ MAG(635)

1.12+/-0.05 [.044+/-.002] W2__DWG_WGAUGE_2

W2__DWG_CRIMP_HT_2

12.8

W2__FA_SETTING_2

1500 CMA 21Â½+22 MAG(1503) 1.60+/-0.05 [.063+/-.002] W3__DWG_WGAUGE_2

W3__DWG_CRIMP_HT_2

8.1

W3__FA_SETTING_2

- 1 1 1 1 1 2-2119655-1

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2844273-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150117 -4

2150117 -5

2150117 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 - 1 11

- 1 1 1 11

6 - 1 1 1 11

7 - 1 - 1 11

- 8 8 8 88

- 2 2 2 22

- 1 1 1 11

- 2 2 2 22

- 1 1 1 11

1 - 1 1 1 11

2119957-1

1-2119644-2

2119085-1

2119092-1

1-18028-2

2-2168083-5

460276-2

1-2168083-5

3-1752371-0

1-462932-0

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 14

STRIPPER, SPECIAL

SCR, SKT HD CAP, RoHS, M4 X 30

PLATE, STRIP GUIDE

PLATE, STRIP COVER

33 B

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 2 2 2 22

18027-2

WASHER, FLAT, REG M4

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

- 1 1 1 11

1803292-1

DRAG

- 2 2 2 22

1901259-4

GUIDE, LOWER STRIP

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

459684-3

PLATE GUIDE, RETAINING

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

- 1 1 1 11

459580-1

PLATE, RETAINING

1 - 1 1 1 11

2-459583-1

BODY, ANVIL

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

1 1 1 1 1 11

459582-4

ANVIL, AMPLIVAR SPLICE

1 - 1 1 1 11

459581-1

BLADE, SLUG

- - - - -1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 REFER TO TERMINAL CUSTOMER DRAWING FOR CRIMP HEIGHT FORMULA TO CALCULATE

SPECIFIC CRIMP HEIGHTS.

14 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

15 TERMINAL LUBRICANT RECOMMENDED.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

- - - - -1

1 1 1 1 1 11

- - - - -1

1 1 1 1 1 11

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

459587-1

GUIDE, CRIMPER

459585-1

CRIMPER, BLUNT F

PART NO

DESCRIPTION

ITEM A

DWN

16FEB2016

B. WEAVER

CHK

16FEB2016

G. BAILEY

APVD

16FEB2016 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150117

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷