C-2150055 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150055 -1
C
2150055 -2
C
2150055 -5
C
D
2150055 -6
C
2150055 -7
C
7- 2150055 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.54 mm [.100]
5.33 mm [.210]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{RECEPTACLE, FASTON, .187 SERIES}
WIRE STRIP LENGTH
4.40-5.16 mm [.173-.203 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
114-2036
-
INSULATION DIAMETER RANGE
n ^{2.67-5.33 mm [.105-.210 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
60487-1
C1__DWG_PN_1_1
61945-1
C1__DWG_PN_2_1
63470-1
C1__DWG_PN_3_1
1742899-1
C1__DWG_PN_4_1
60487-2
C1__DWG_PN_1_2
61945-2
C1__DWG_PN_2_2
63769-1
C1__DWG_PN_3_2
WIRE
SIZE
(2)18 AWG
(2)0.75mm2
16 AWG
(2)20 AWG
18 AWG
CRIMP HEIGHT
mm [INCH]
1.50+/-0.05 [.059+/-.002] ^{W1__DWG_WGAUGE_1}
1.42+/-0.05 [.056+/-.002] ^{W1__DWG_WGAUGE_2}
1.40+/-0.05 [.055+/-.002] ^{W1__DWG_WGAUGE_3}
1.32+/-0.05 [.052+/-.002] ^{W1__DWG_WGAUGE_4}
1.25+/-0.05 [.049+/-.002] ^{W1__DWG_WGAUGE_5}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
8.0
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
8.7
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
9.0
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
9.5
W1__FA_SETTING_4
W1__DWG_CRIMP_HT_5
10.5
W1__FA_SETTING_5
B
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150055 -4
2150055 -4
2150055 -5
2150055 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50}
& 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
A
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
5
4
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2119792-2
-
2119641-1
-
1901697-1
8- 2150055 -5
-
-
-
8- 2150055 -4
-
-
2063961-1
5-18022-5
2119653-1
-
1901697-1
8- 2150055 -5
-
-
-
8- 2150055 -4
-
-
2063961-1
5-18022-5
2119653-1
-
2119792-2
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
2063440-1
2168400-7 (QUANTITY 2)
-
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- - 1 - - -¹
- 1 - 1 1 1¹
- - - - 1 -¹
- - - - 1 -¹
- - - - 1 -¹
- 1 - 1 1 1¹
- 1 - 1 1 1¹
- - 1 - - -¹
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
DESCRIPTION
260
252
250
249
248
247
246
245
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
B
C
ECR-13-007226
ECR-15-006875
REVISIONS
DESCRIPTION
1
DATE
29APR2013
04MAY2015
DWN
APVD
RK GB
YY UT
- 1 1 1 1 1 ¹ 2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1 1 ¹ 2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 1 1 1 1 2119083-1}
RETAINER, INSULATION DIAL
242
- - 2 2 - - ² 2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - - 1 ¹ 2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1 - ¹ 2063440-1
AIR FEED MODULE
238
- - 1 1 - - ¹ 2119740-2
TAG,IDENTIFICATION
213
- - REF REF - - ¹
- 1 1 1 1 1¹
1901697-1
6-993111-6
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
183
D
177
- 1 1 1 1 1 ¹ 8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 1 1 ¹ 1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1 1 ¹ 1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹ 994970-2
COUNTER, MAGNETIC
164
- - - - 1 -¹
240638-1
SPRING, FEED FINGER
163
- - - - 1 - ¹ 3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 - - ¹ 1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 1 ¹ 2119955-2
ASSY, LUBRICATOR, END FEED
84
- 1 1 1 1 1¹
455888-8
SPACER, CRIMPER
82
- 1 1 1 1 1 ¹ 2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2 ² 2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1 ¹ 2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2 2 ² 2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 1 ¹ 1-1901681-8 HOLDDOWN, TERMINAL
65
- 2 2 2 2 2 ² 2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
- 1 - 1 1 1 ¹ 2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 ^{- 3 - 3 3 33}
- 1 1 1 1 1¹
- - - - - 1¹
992763-5
2079383-4
5-18022-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
62
60 _C
59
- - - - - 1 ¹ 2063961-1
FEED FINGER
58
- 3 3 3 3 3 ³ 2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2 ² 2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
56
- 2 2 2 2 2 ² 5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2 ² 5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 ¹ 1-5018030-0 NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 - ¹ 2119792-2
PAWL, EF, AIR
51
6 ^{- 1 1 1 1 1 1 1752354-7}
STANDOFF,HOLD-DOWN
50
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1 ¹ 2119652-1
FEED CAM, PRE FEED
48
- - - - - 1 ¹ 2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 1 ¹ 2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1 ¹ 2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1 ¹ 2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1 ¹ 2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1 ¹ 2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 1 ¹ 1-2119644-2 RAM WASHER, PRECISION
38
6 ^{- 1 1 1 1 1 1 2119085-1}
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 1 1 ¹ 2119092-1
BOLT, ADJUSTMENT
35
- 7 7 7 7 7⁷
- 2 2 2 2 2²
1-18028-2
2168083-9
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
33 _B
31
- 2 2 2 2 2 ² 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1 1¹
240639-4
STRIPPER (MACHINING)
27
- 2 2 2 2 2 ² 1320906-1
STUD, THREADED
25
- 1 1 1 1 1 ¹ 1752371-1
PLATE, STRIP GUIDE
24
- 1 1 1 1 1¹
240825-8
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2 2 ² 2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1 1 ¹ 1752373-1
DRAG
20
- 2 2 2 2 2 ² 1901259-4
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 ⁴ 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1 1 ¹ 1752360-1
SPACER,HOLD-DOWN
13
1 ^{- 1 1 1 1 11}
240644-1
PLATE, REAR SHEAR
11
- - - - - -¹
-
-
10
1 ^{- 1 1 1 1 11}
690482-6
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 1 1 1-1333218-3 ANVIL, COMBINATION}
8
1 ^{- 1 1 1 1 11}
690474-6
BLADE, SLUG
7
- 1 1 1 1 1¹
240641-7
SPACER
5
- 1 1 1 1 1¹
238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 1 1 1633961-1}
CRIMPER, INSULATION F PREMIUM
3
- 1 1 1 1 1¹
455888-5
SPACER, CRIMPER
2
1 ^{1 1 1 1 1 11}
456407-3
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
L.ZHANG
CHK
L.ZHANG
APVD
S.XI
PRODUCT SPEC
02FEB2012
02FEB2012
02FEB2012 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150055
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
C
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION