C-2150054 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2150054 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150054 -2

2150054 -5

2150054 -6

2150054 -7

7- 2150054 -7

2012

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2063961-1

1803052-1

8- 2150054 -5

8- 2150054 -4

2063961-1

2119792-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.05 mm [.120]

5.90 mm [.232]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .187 SERIES POSITIVE LOCK RECEP

WIRE STRIP LENGTH

4.50-5.50 mm [.177-.217 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5041

INSULATION DIAMETER RANGE

n 2.10-3.60 mm [.083-.142 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

170326-1

C1__DWG_PN_1_1

170326-5

C1__DWG_PN_2_1

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .187 SERIES POSITIVE LOCK RECEP

WIRE STRIP LENGTH

4.50-5.50 mm [.177-.217 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-5041

INSULATION DIAMETER RANGE

n 2.10-3.60 mm [.083-.142 IN]

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

1318306-1

C2__DWG_PN_1_1

WIRE

SIZE

1.72-2.08mmÂ²

1.12-1.68mmÂ²

0.70-1.02mmÂ²

CRIMP HEIGHT

mm [INCH]

1.57+/-0.05 [.062+/-.002] W1__DWG_WGAUGE_1

1.40+/-0.05 [.055+/-.002] W1__DWG_WGAUGE_2

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.7

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.5

W1__FA_SETTING_3

WIRE

SIZE

2.36-2.55mmÂ²

1.72-2.08mmÂ²

1.12-1.68mmÂ²

0.70-1.02mmÂ²

CRIMP HEIGHT

mm [INCH]

1.64+/-0.05 [.065+/-.002] W2__DWG_WGAUGE_1

1.57+/-0.05 [.062+/-.002] W2__DWG_WGAUGE_2

1.40+/-0.05 [.055+/-.002] W2__DWG_WGAUGE_3

1.24+/-0.05 [.049+/-.002] W2__DWG_WGAUGE_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150054 -4

2150054 -5

2150054 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

CRIMP HEIGHT 9

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

6.3

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

7.0

W2__FA_SETTING_2

W2__DWG_CRIMP_HT_3

8.7

W2__FA_SETTING_3

W2__DWG_CRIMP_HT_4

10.5

W2__FA_SETTING_4

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 2 2 2 22

- 1 1 1 11

- - 1 - -1

- 1 - 1 11

- - - - 11

-77 -7 -6 -5 -2

1655785-9

1976053-6

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

SCR, BTN SKT HD CAP (M3 X 6)

LOCATER BLOCK,TERMINAL

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

262

261

260

252

250

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

REVISIONS

DESCRIPTION

DEVELOPMENT

UPDATE TO CURRECT PART LIST

RELEASED

ECR-15-002706

DATE

14MAY2012

23DEC2013

30JAN2014

18FEB2015

DWN

APVD

CC SX

YY UG

BW JT

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

- - - - -1

2168400-7

2119580-1

SHCS, LOW HEAD, RoHS, M5 X 10

MECHANICAL FEED ASSEMBLY

240

239

- - - - 11

2063440-1

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1803052-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-4

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 11

1901681-8

HOLDDOWN, TERMINAL

- 2 2 2 22

- 1 - 1 11

2168400-5

2119793-1

SHCS, LOW HEAD, RoHS, M4 X 20

LIMITER, ADJUSTMENT BOLT

64 C

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- - - - -1

2063961-1

FEED FINGER

- 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2031314-1

FEED FINGER SUBASSEMBLY

6 - 1 1 1 11

1752354-7

STANDOFF,HOLD-DOWN

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1-2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 7 7 7 77

- 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

- 2 2 2 22

2168083-2

SCR, SKT HD CAP, RoHS, M4 X 8.0

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 1 1-1752371-3

PLATE, STRIP GUIDE

- 1 1 1 11

240825-4

PLATE, STRIP HOLD DOWN

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-6

GUIDE, LOWER STRIP

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240833-6

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

6-690482-3

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 2-1333220-6

ANVIL, COMBINATION, .120

1 - 1 1 1 1 1 1-2217206-0

BLADE, SLUG

- 1 1 1 11

7-240641-5

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 5-2119784-2

CRIMPER, INSULATION O PREMIUM

- 1 1 1 11

1-455888-2

SPACER, CRIMPER

1 1 1 1 1 11

456409-4

CRIMPER, WIRE .120 "F" PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

14MAY2012

14MAY2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150054

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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