C-2150046 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150046 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

2150046 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2150046 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2150046 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 11

2150046 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2150046 -7

CRIMP TOOLING KIT

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150046 -5

8- 2150046 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.79 mm [.110]

4.06 mm [.160]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTIN-FASTON TAB

WIRE STRIP LENGTH

5.41-6.07 mm [.213-.239 IN]

TERMINAL

APPLICATION

C SPECIFICATION

(A)114-2025

INSULATION DIAMETER RANGE

n 3.05-4.32 mm [.120-.170 IN]

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

(A) 42099-2

C1__DWG_PN_1_1

(A) 160450-5

C1__DWG_PN_2_1

(A) 160457-1

C1__DWG_PN_3_1

(A) 160740-1

C1__DWG_PN_4_1

(A) 42580-2

C1__DWG_PN_1_2

(A) 160452-1

C1__DWG_PN_2_2

(A) 160457-2

C1__DWG_PN_3_2

(A) 160740-2

C1__DWG_PN_4_2

(A) 160450-1

C1__DWG_PN_1_3

(A) 160452-2

C1__DWG_PN_2_3

(A) 160457-3

C1__DWG_PN_3_3

(A) 170151-1

C1__DWG_PN_4_3

(A) 160450-2

C1__DWG_PN_1_4

(A) 160459-1

C1__DWG_PN_3_4

(A) 170151-2

C1__DWG_PN_4_4

(A) 160450-3

C1__DWG_PN_1_5

(A) 160459-3

C1__DWG_PN_3_5

(A) 170151-3

C1__DWG_PN_4_5

WIRE

SIZE

14 AWG

2.50mm2

16 AWG

1.50mm2

18 AWG

1.00mm2

CRIMP HEIGHT

mm [INCH]

1.93+/-0.05 [.076+/-.002] W1__DWG_WGAUGE_1

1.91+/-0.05 [.075+/-.002] W1__DWG_WGAUGE_2

1.70+/-0.05 [.067+/-.002] W1__DWG_WGAUGE_3

1.65+/-0.05 [.065+/-.002] W1__DWG_WGAUGE_4

1.55+/-0.05 [.061+/-.002] W1__DWG_WGAUGE_5

1.52+/-0.05 [.060+/-.002] W1__DWG_WGAUGE_6

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

3.2

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

3.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

5.7

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

6.2

W1__DWG_CRIMP_HT_5

7.2

W1__DWG_CRIMP_HT_6

7.5

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 SERIES FASTIN-FASTON TAB

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

5.41-6.07 mm [.213-.239 IN]

TERMINAL

APPLICATION

SPECIFICATION

(B)114-20021

n 3.05-4.32 mm [.120-.170 IN]

TERMINALS APPLIED

TE TERMINAL

(B) 42098-1

(B) 42098-2

(B) 42098-3

(B) 42460-1

(B) 42460-2

(B) 42460-3

C2__DWG_PN_1_0

TE TERMINAL

C2__DWG_PN_1_1

(B) 42460-5

C2__DWG_PN_1_2

(B) 42460-6

C2__DWG_PN_1_3

(B) 280081-1

C2__DWG_PN_1_4

(B) 280081-2

C2__DWG_PN_1_5

(B) 280081-3

C2__DWG_PN_1_6

(B) 280081-4

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

C2__DWG_PN_2_1

(B) 280081-6

C2__DWG_PN_3_1

(B) 1-280081-2

C2__DWG_PN_4_1

C2__DWG_PN_2_2

(B) 280081-7

C2__DWG_PN_3_2

(B) 280425-2

C2__DWG_PN_4_2

C2__DWG_PN_2_3

(B) 280081-8

C2__DWG_PN_3_3

(B) 280425-3

C2__DWG_PN_4_3

C2__DWG_PN_2_4

(B) 280081-9

C2__DWG_PN_3_4

C2__DWG_PN_2_5

(B) 1-280081-0

C2__DWG_PN_3_5

C2__DWG_PN_2_6

(B) 1-280081-1

C2__DWG_PN_3_6

WIRE

SIZE

2.50mm2

2x 0.75mm2

1.50mm2

1.00mm2

0.75mm2

CRIMP HEIGHT

mm [INCH]

1.91+/-0.05 [.075+/-.002] W2__DWG_WGAUGE_1

1.65+/-0.05 [.065+/-.002] W2__DWG_WGAUGE_2

1.65+/-0.05 [.065+/-.002] W2__DWG_WGAUGE_3

1.52+/-0.05 [.060+/-.002] W2__DWG_WGAUGE_4

1.45+/-0.05 [.057+/-.002] W2__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W2__DWG_CRIMP_HT_1

3.4

W2__FA_SETTING_1

W2__DWG_CRIMP_HT_2

6.0

W2__FA_SETTING_2

W2__DWG_CRIMP_HT_3

6.0

W2__FA_SETTING_3

W2__DWG_CRIMP_HT_4

6.7

W2__FA_SETTING_4

W2__DWG_CRIMP_HT_5

8.4

W2__FA_SETTING_5

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150046 -4

2150046 -5

2150046 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-13-003961

ECR-13-009221

ECR-15-005058

ECR-16-016957

REVISIONS

DESCRIPTION

DATE

04MAR2013

05JUN2013

31MAR2015

2DEC2016

DWN

APVD

LG TE

KH TE

YY UG

TB TE

- - 1 - -1

7 - 1 - 1 11

2119957-2

8-21084-0

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

260

252 D

- - - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - - 11

1803259-1

BUSHING, FLANGED

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

2119083-1

RETAINER, INSULATION DIAL

242

- - 2 2 -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-7

SPACER, CRIMPER

- 1 1 1 11

- 2 2 2 22

2119956-2

2-18032-2

DOCUMENTATION PACKAGE

SCR, SET, FLT POINT M3 X 10.0

71 C

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 - 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - - 11

2119792-2

PAWL, EF, AIR

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1-2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

7 - 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

- 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

31 B

- 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 1-1901696-9

STRIP GUIDE, REAR

- 1 1 1 1 1 1-1901695-9

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

6-240641-5

SPACER

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

690482-3

PLATE, FRONT SHEAR

1 1 1 1 1 11

1333219-4

ANVIL, COMBINATION

1 - 1 1 1 11

690474-9

BLADE, SLUG

- - - - -1

- 1 1 1 11

2-240641-7

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 3-2119582-4

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

455888-8

SPACER, CRIMPER

1 1 1 1 1 11

456408-5

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

Y.YIN

CHK

G.BAILEY

APVD

S.XI

PRODUCT SPEC

06FEB2012

06FEB2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150046

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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