C-2150041 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150041 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150041 -2

2150041 -5

2150041 -6

2150041 -7

7- 2150041 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.79 mm [.110]

4.57 mm [.180]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 250 SERIES TAB WITH LATCH

WIRE STRIP LENGTH

4.80-5.60 mm [.189-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5052

INSULATION DIAMETER RANGE

n 2.10-3.40 mm [.083-.134 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

170030-1

C1__DWG_PN_1_1

170030-2

C1__DWG_PN_2_1

170030-3

C1__DWG_PN_3_1

170030-4

C1__DWG_PN_4_1

170030-5

C1__DWG_PN_1_2

170030-9

C1__DWG_PN_2_2

170340-1

C1__DWG_PN_3_2

170340-3

C1__DWG_PN_4_2

1-170340-3

C1__DWG_PN_1_3

WIRE

SIZE

14 AWG OR 2.00mm2

1.50mm2

16 AWG OR 1.25mm2

18 AWG OR 0.85mm2

CRIMP HEIGHT

mm [INCH]

1.68+/-0.05 [.066+/-.002] W1__DWG_WGAUGE_1

1.63+/-0.05 [.064+/-.002] W1__DWG_WGAUGE_2

1.55+/-0.05 [.061+/-.002] W1__DWG_WGAUGE_3

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.0

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.1

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.4

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150041 -4

2150041 -5

2150041 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150041 -5

8- 2150041 -4

2119792-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

--1--

-1-11

----1

-1-11

-77 -7 -6 -5 -2

455888-3

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

PART NO

SPACER, CRIMPER

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

DESCRIPTION

261

260

252

250

249

248

247

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

DEVELOPMENT

UPDATE

RELEASED

ECR-14-007662

REVISIONS

DESCRIPTION

DATE

13JAN2012

08MAY2013

06AUG2013

22MAY2014

DWN

APVD

KH SX

CC UG

YY UG

JH TE

-1-11

1-22279-3

SPRING, COMPRESSION

246

--1--

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

-1111

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

-1111

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6- 1 1 1 1

--22-

2119083-1

2168400-7

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

242

240

----1

2063440-2

AIR FEED MODULE

238

-2222

--11-

1-2079383-0

2119740-2

SCR, BHSC, RoHS (M3 X 6)

TAG,IDENTIFICATION

230

213

- - REF REF -

1901697-1

FEED FINGER ASSEMBLY,EF

183

-1111

1-1976053-7

LOCATER BLOCK,TERMINAL

179

-1111

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

-1111

8-22280-7

SPRING, COMPRESSION

176

-1111

1752353-2

GUIDE PIN,HOLDDOWN

175

-1111

1901680-2

GUIDE PIN,HOLDDOWN

174

----2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

-1111

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF

994970-2

COUNTER, MAGNETIC

164

----1

240638-1

SPRING, FEED FINGER

163

----1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF -

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

--11-

1633743-1

SERVO FEED LATCH ASM

133

-1111

455888-5

SPACER, CRIMPER

-1111

2119791-9

DEPRESSOR, WIRE

-1111

2119956-2

DOCUMENTATION PACKAGE

-2222

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

-1111

2119943-1

WASHER, SPACER

-1--1

2119740-1

TAG,IDENTIFICATION

-2222

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

-1111

-1-11

1-1901681-5

2119793-1

HOLDDOWN, TERMINAL

LIMITER, ADJUSTMENT BOLT

65 C

6- 3 - 3 3

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

-1111

2079383-4

SCR, BHSC, RoHS (M4 X 8)

-4444

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

-2222

2168083-8

SCR, SKT HD CAP, RoHS, M4 X 16

-2222

5018030-2

NUT, HEX, REG, RoHS, M4

-2222

5018030-1

NUT, HEX, REG, RoHS, M3

-2222

986965-8

NUT, LOCK, HEX, TORQUE (M4)

-1111

1-5018030-0

NUT, HEX, REG, RoHS, M3.5

----1

2119792-2

PAWL, EF, AIR

6-1111

1-1752354-1

STANDOFF,HOLD-DOWN

----1

18023-9

SCR, SKT HD CAP M4 X 6.0

-1111

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

-1-11

2119369-1

RAM,AMP STYLE, END FEED

-1111

2079383-7

SCR, BHSC, RoHS (M8 X 25)

-1-11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

-1-11

2119957-1

APPLICATOR SHIM PACK

-1111

1-2119644-2

RAM WASHER, PRECISION

6 -1111

2119085-1

FA HEAD, ATLANTIC STYLE

-1-11

2119092-1

BOLT, ADJUSTMENT

-8888

1-18028-2

WASHER, FLAT, REG M4

-2222

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

-1111

240639-1

STRIPPER (MACHINING)

-2222

1320906-1

STUD, THREADED

-1111

1752371-1

PLATE, STRIP GUIDE

-2222

2-22281-3

SPRING, COMPRESSION

-1111

1752373-4

DRAG

-1111

1901696-3

STRIP GUIDE, REAR

-1111

1901695-3

STRIP GUIDE, FRONT

-4444

1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

-1111

1-240641-5

SPACER

-1111

1752360-1

SPACER,HOLD-DOWN

1-1111

240644-1

PLATE, REAR SHEAR

-----

1 -1111

2-690482-7

PLATE, FRONT SHEAR

111111

1-1333219-1

ANVIL, COMBINATION

1-1111

1-2217206-1

BLADE, SLUG

-1111

1-240641-0

SPACER

-1111

238009-1

BLOCK, FL CRIMPER SPACER

111111

2119582-3

CRIMPER, INSULATION F PREMIUM

-1111

455888-1

SPACER, CRIMPER

111111

456408-6

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

K.HUANG

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

13JAN2012

13JAN2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150041

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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