C-2150039 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150039 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

2150039 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

2150039 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

PNEUMATIC FEED

2150039 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 11

2150039 -7

FINE CRIMP HEIGHT ADJUST

NONE

7- 2150039 -7

CRIMP TOOLING KIT

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150039 -5

8- 2150039 -4

2119792-1

2119641-1

2168400-7 (QUANTITY 2)

2063440-1

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

2.03 mm [.080]

3.30 mm [.130]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 110 SERIES POSITIVE LOCK REC CONTACT

WIRE STRIP LENGTH

3.50-4.50 mm [.138-.177 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-5120

INSULATION DIAMETER RANGE

n 2.10-3.30 mm [.083-.130 IN]

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

174777-1

C1__DWG_PN_1_1

174777-2

C1__DWG_PN_2_1

1337984-1

C1__DWG_PN_3_1

WIRE

SIZE

16 AWG OR 1.25mm2

18 AWG OR 0.75mm2

20 AWG OR 0.50mm2

CRIMP HEIGHT

mm [INCH]

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_1

1.17+/-0.05 [.046+/-.002] W1__DWG_WGAUGE_2

1.02+/-0.05 [.040+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

4.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.2

W1__FA_SETTING_3

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: 110 SERIES POSITIVE LOCK REC CONTACT

WIRE STRIP LENGTH

3.50-4.50 mm [.138-.177 IN]

TERMINAL

APPLICATION

SPECIFICATION

INSULATION DIAMETER RANGE

n 2.10-3.30 mm [.083-.130 IN]

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

174777-1

C1__DWG_PN_1_1

174777-2

C1__DWG_PN_2_1

C1__DWG_PN_3_1

WIRE

SIZE

13 0.35+0.35mm2

CRIMP HEIGHT

mm [INCH]

1.15+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_1

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.0

W1__FA_SETTING_1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2150039 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150039 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150039 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50

& 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOTE COMPATIBLE WITH MECHANICAL FEED.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

12 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER

REQUIREMENT.

IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.

CUSTOMIZED CRIMP PARMETER IS NOT LISED AS AN APPROVED APPLICATION WITHIN A

THIS

CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIEDTED

ACCORDING

TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.

TE CONNECTIVITY

EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM

SIMILARLY

TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY

APPLICATION

SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF

MERCHANTABILITY

OR FITNESS FOR PARTICULAR PURPOSE.

AS SUCH, IT IS HIGHLY RECOMMEDNED THAT THE

CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE

THE SPECIFIC APPLICATION.

13 THIS WIRE COMBINATION IS ONLY TO BE USED WITH NO CONNECTOR HOUSING.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

- 1 - 1 11

- - - - 11

-77 -7 -6 -5 -2

2119957-2

8-21084-0

2119640-1

2079988-1

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

DESCRIPTION

260

252

250

249

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-15-000104

ECR-15-006459

REVISIONS

DESCRIPTION

DATE

05JAN2015

24APR2015

DWN

APVD

MR TE

YY UG

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-4

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

243

6 - 1 1 1 11

- - 2 2 -2

- - - - 11

2119083-1

2168400-7

2063440-1

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

AIR FEED MODULE

242

240

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 11

1901681-1

HOLDDOWN, TERMINAL

- 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 - 1 11

6 - 3 - 3 33

2119793-1

992763-5

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

63 C

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2031314-1

FEED FINGER SUBASSEMBLY

- 1 1 1 11

1752354-8

STANDOFF,HOLD-DOWN

- - - - 13

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-1

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 7 7 7 77

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 22

- 1 1 1 11

1-2168083-0

240639-1

SCR, SKT HD CAP, RoHS, M4 X 10

STRIPPER (MACHINING)

29 B

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 1 1-1752371-2

PLATE, STRIP GUIDE

- 1 1 1 11

240825-7

PLATE, STRIP HOLD DOWN

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-5

GUIDE, LOWER STRIP

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

3-240641-0

SPACER

- 1 1 1 11

240641-2

SPACER

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-5

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

6-690482-0

PLATE, FRONT SHEAR

1 1 1 1 1 11

1-1333216-2

ANVIL, COMBINATION

1 - 1 1 1 11

690474-5

BLADE, SLUG

- - - - -1

- 1 1 1 11

1-238009-2

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 11

2119582-1

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-0

SPACER, CRIMPER

1 1 1 1 1 11

3-456405-4

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

L.ZHANG

CHK

L.ZHANG

APVD

S.XI

PRODUCT SPEC

03JUL2012

03JUL2012 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150039

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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