C-2150034 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150034 -1
C
2150034 -2
C
2150034 -5
C
D
2150034 -6
C
2150034 -7
C
7- 2150034 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
5
2119950-1
2119951-1
2161326-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
-
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
2119792-1
-
2119641-1
-
1901697-1
8- 2150034 -5
-
-
-
8- 2150034 -4
-
-
2063961-1
5-18022-5
2119653-1
-
1901697-1
8- 2150034 -5
-
-
-
8- 2150034 -4
-
-
2063961-1
5-18022-5
2119653-1
-
2119792-1
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.79 mm [.110]
4.57 mm [.180]
APPL INSTRUCTIONS
408-10390
TYPE
F
F
3
2063440-1
2168400-7 (QUANTITY 2)
-
-
2168400-7 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{250 SERIES RECEPTACLE WITH LATCH}
WIRE STRIP LENGTH
5.20-5.90 mm [.205-.232 IN]
TERMINAL
APPLICATION
C _{SPECIFICATION}
114-5052
-
INSULATION DIAMETER RANGE
n ^{2.16-3.43 mm [.085-.135 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170032-1
C1__DWG_PN_1_1
170032-2
C1__DWG_PN_2_1
170032-5
C1__DWG_PN_3_1
170342-1
C1__DWG_PN_4_1
170342-2
C1__DWG_PN_1_2
170031-1
C1__DWG_PN_2_2
170031-2
C1__DWG_PN_3_2
170031-3
C1__DWG_PN_4_2
170031-5
C1__DWG_PN_1_3
1-170031-1
C1__DWG_PN_2_3
1-170031-2
C1__DWG_PN_3_3
2-170031-1
C1__DWG_PN_4_3
2-170031-2
C1__DWG_PN_1_4
4-170031-2
C1__DWG_PN_2_4
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{250 SERIES RECEPTACLE WITH LATCH}
WIRE STRIP LENGTH
5.20-5.90 mm [.205-.232 IN]
TERMINAL
13
APPLICATION
SPECIFICATION
-
INSULATION DIAMETER RANGE
n ^{2.16-3.43 mm [.085-.135 IN]}
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170342-1
C1__DWG_PN_1_1
170342-2
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
WIRE
SIZE
2.00mm2
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.45+/-0.05 [.057+/-.002] ^{W1__DWG_WGAUGE_1}
1.35+/-0.05 [.053+/-.002] ^{W1__DWG_WGAUGE_2}
1.19+/-0.05 [.047+/-.002] ^{W1__DWG_WGAUGE_3}
1.12+/-0.05 [.044+/-.002] ^{W1__DWG_WGAUGE_4}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
3.3
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
6.3
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
7.1
W1__FA_SETTING_3
W1__DWG_CRIMP_HT_4
8.9
W1__FA_SETTING_4
WIRE
SIZE
1.50mm2
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150034 -4
2150034 -4
2150034 -5
2150034 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62}
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
A
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
CRIMP HEIGHT
mm [INCH]
1.35+/-0.05 [.053+/-.002] ^{W1__DWG_WGAUGE_1}
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.3
W1__FA_SETTING_1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
13 _{THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER}
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
ACCORDING TO
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PWEILRLFORMSIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHINCOTENNECTIVITYAPPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANOTIFEMSERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSAES. SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
SPECIFIC
APPLICATION.
- - 1 - - -¹
7 ^{- 1 - 1 1 11}
- - - - 1 -¹
- - - - 1 -¹
- - - - 1 -¹
- 1 - 1 1 1¹
-77 -7 -6 -5 -2 -1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
260
252
250
249
248
247
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
B1
B2
C
C1
ECR-15-011833
ECR-15-012752
ECR-15-014379
ECR-16-013312
REVISIONS
DESCRIPTION
1
DATE
10AUG2015
01SEP2015
30SEP2015
19SEP2016
DWN
APVD
MR JDG
JH CT
KH TE
KH LZ
- 1 - 1 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - - -¹
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1 1¹
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 1 1 11}
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 2 - -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - - 1¹
2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1 -¹
- - 1 1 - -¹
2063440-1
2119740-2
AIR FEED MODULE
TAG,IDENTIFICATION
238
D
213
- - REF REF - - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- 1 1 1 1 1¹
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
- 1 1 1 1 1¹
8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 1 1¹
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 1 1¹
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
8 ^{- 1 1 1 1 11}
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - - 1 -¹
240638-1
SPRING, FEED FINGER
163
- - - - 1 -¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 - -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 1¹
455888-4
SPACER, CRIMPER
82
- 1 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 1 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 1¹
1901681-1
HOLDDOWN, TERMINAL
65
- 1 - 1 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 ^{- 2 - 2 2 22}
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 1 1 1 1 1¹
- - - - - 1¹
2079383-4
5-18022-5
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
60 _C
59
- - - - - 1¹
2063961-1
FEED FINGER
58
- 4 4 4 4 4⁴
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2²
2168083-3
SCR, SKT HD CAP, RoHS, M4 X 12.0
56
- 2 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 ¹ 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 -¹
2119792-2
PAWL, EF, AIR
51
6 ^{- 1 1 1 1 1 1 1-1752354-0}
STANDOFF,HOLD-DOWN
50
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1¹
2119652-1
FEED CAM, PRE FEED
48
- - - - - 1¹
2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1¹
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 1¹
2119644-1
RAM WASHER, PRECISION
38
6 - 1 1 1 1 1¹
2119085-1
FA HEAD, ATLANTIC STYLE
37
7 ^{- 1 - 1 1 11}
2119092-1
BOLT, ADJUSTMENT
35
- 8 8 8 8 8⁸
- 2 2 2 2 2²
1-18028-2
2168083-9
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
33 _B
31
- 2 2 2 2 2 ² 1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1 1¹
1752371-3
PLATE, STRIP GUIDE
24
- 2 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1 1¹
1752373-1
DRAG
20
- 2 2 2 2 2²
1901259-5
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1 1¹
3-240641-9
SPACER
16
- 1 1 1 1 1¹
1752360-1
SPACER,HOLD-DOWN
13
1 ^{- 1 1 1 1 11}
240833-2
PLATE, REAR SHEAR
11
- - - - - -¹
-
-
10
1 ^{- 1 1 1 1 11}
690482-3
PLATE, FRONT SHEAR
9
1 ^{1 1 1 1 1 11}
1333219-2
ANVIL, COMBINATION
8
1 ^{- 1 1 1 1 1 1 1-2217206-3}
BLADE, SLUG
7
- 1 1 1 1 1¹
1-240641-2
SPACER
5
- 1 1 1 1 1¹
238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 11}
2119582-3
CRIMPER, INSULATION F PREMIUM
3
- 1 1 1 1 1¹
455888-8
SPACER, CRIMPER
2
1 ^{1 1 1 1 1 11}
2-456408-9
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
-
FINISH
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
C.CHEN
CHK
S.XI
APVD
I.CRUZ
PRODUCT SPEC
09JAN2012
09JAN2012
09JAN2012 ^NAME
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150034
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
C1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION