C-2150020 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150020 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2150020 -2

2150020 -5

2150020 -6

2150020 -7

7- 2150020 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 11

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

WIRE

INSUL

SIZE

3.30 mm [.130]

4.06 mm [.160]

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: RING TONGUE

WIRE STRIP LENGTH

4.82-5.58 mm [.190-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-37010

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

626034-1

C1__DWG_PN_1_1

626034-2

C1__DWG_PN_2_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.16-3.60 mm [.085-.142 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

626034-3

C1__DWG_PN_3_1

626034-4

C1__DWG_PN_4_1

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

2.41+/-0.05 [.095+/-.002] W1__DWG_WGAUGE_1

2.29+/-0.05 [.090+/-.002] W1__DWG_WGAUGE_2

2.18+/-0.05 [.086+/-.002] W1__DWG_WGAUGE_3

2.05+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

8.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

9.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

10.1

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

11.4

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150020 -4

2150020 -5

2150020 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50

& 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

& 242.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1901697-1

8- 2150020 -5

8- 2150020 -4

2119792-2

2119641-1

2168400-7 (QUANTITY 2)

2063440-2

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- - 1 - -1

- 1 - 1 11

-77 -7 -6 -5 -2

2119957-2

8-21084-0

PART NO

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

260

252

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

RELEASED

ECR-13-015279

REVISIONS

DESCRIPTION

DATE

29FEB2012

29SEP2013

DWN

APVD

CC SX

KH TE

- - - - 11

2119640-1

PUSH ROD, AIR FEED

250

- - - - 11

2079988-1

BUSHING, LCH5-12, MISUMI

249

- - - - 11

2119641-1

FEED CAM, AIR FEED

248

- 1 - 1 11

2119798-1

DETENT PIN

247

- 1 - 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 1 - -1

2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 11

2119082-9

CAM, SNAIL, INSULATION ADJUSTMENT

244

- 1 1 1 11

6 - 1 1 1 11

- - 2 2 -2

2079764-1

2119083-1

2168400-7

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 10

243

242

240

- - - - 11

2063440-2

AIR FEED MODULE

238

- - 1 1 -1

2119740-2

TAG,IDENTIFICATION

213

- - REF REF - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

SPRING, COMPRESSION

176

- 1 1 1 11

1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - - 22

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - - 11

240638-1

SPRING, FEED FINGER

163

- - - - 11

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF REF - 1 SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 1 -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 11

- 1 - 1 11

1901681-1

2119793-1

HOLDDOWN, TERMINAL

LIMITER, ADJUSTMENT BOLT

65 C

6 - 3 - 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 11

2079383-4

SCR, BHSC, RoHS (M4 X 8)

- 4 4 4 44

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-8

SCR, SKT HD CAP, RoHS, M4 X 16

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - - 11

2119792-2

PAWL, EF, AIR

6 - 1 1 1 11

1752354-2

STANDOFF,HOLD-DOWN

- - - - 11

18023-9

SCR, SKT HD CAP M4 X 6.0

- 1 1 1 11

2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 11

2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-2

RAM WASHER, PRECISION

6 - 1 1 1 11

2119085-1

FA HEAD, ATLANTIC STYLE

- 1 - 1 11

2119092-1

BOLT, ADJUSTMENT

- 8 8 8 88

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 20

SCR, SKT HD CAP, RoHS, M4 X 10

31 B

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 1 1 1-1752371-2

PLATE, STRIP GUIDE

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 1 1 1 1 1 1-1901696-0

STRIP GUIDE, REAR

- 1 1 1 1 1 1-1901695-0

STRIP GUIDE, FRONT

- 4 4 4 4 4 1-2079383-1

SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 11

1-240641-0

SPACER

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-5

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

3-690482-4

PLATE, FRONT SHEAR

1 1 1 1 1 1 1 1-1333221-3

ANVIL, EF .130

1 - 1 1 1 11

2217206-4

BLADE, SLUG

- 1 1 1 11

7-240641-5

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 3-2119582-4

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-1

SPACER, CRIMPER

1 1 1 1 1 11

456424-9

CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

C.CHEN

CHK

S.XI

APVD

I.CRUZ

PRODUCT SPEC

23DEC2011

23DEC2011 NAME

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150020

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

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