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C-2150018 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150018 -1
A
2150018 -2
A
2150018 -5
A
D
2150018 -6
A
2150018 -7
A
7- 2150018 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.03 mm [.080]
3.18 mm [.125]
APPL INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: .156 DIA SHUR PLUG REC
WIRE STRIP LENGTH
4.13-4.15 mm [.163-.163 IN]
TERMINAL
APPLICATION
C SPECIFICATION
(B)-
114-2042
INSULATION DIAMETER RANGE
n 1.40-2.70 mm [.055-.106 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
881724-1
C1__DWG_PN_1_1
881724-2
C1__DWG_PN_2_1
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.63+/-0,05 [.064+/-.000] W1__DWG_WGAUGE_1
1.52+/-0,05 [.060+/-.000] W1__DWG_WGAUGE_2
1.45+/-0,05 [.057+/-.000] W1__DWG_WGAUGE_3
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.8
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
8.9
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
9.6
W1__FA_SETTING_3
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150018 -4
2150018 -4
2150018 -5
2150018 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
A
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
& 242.
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
1
A
ORIGINAL
RELEASED
REVISIONS
DESCRIPTION
DATE
12APR2013
01NOV2013
DWN
APVD
SA CL
EO CL
2119950-1
2119792-1
-
2119641-1
-
2063440-1
2119951-1
2161326-1
2119949-1
2119951-1
1901697-1
-
2063961-1
1901697-1
8- 2150018 -5
8- 2150018 -4
5-18022-5
8- 2150018 -5
-
-
2119653-1
-
-
2168400-7 (QUANTITY 2)
- - 2 2 - -2
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
-
-
- - - - - 11
2119580-1
MECHANICAL FEED ASSEMBLY
-
-
- - - - 1 -1
2063440-1
AIR FEED MODULE
-
2168400-7 (QUANTITY 2)
- - 1 1 - -1
2119740-2
TAG,IDENTIFICATION
240
239
238
213
2161326-1
-
8- 2150018 -4
-
-
-
- - REF REF - - 1
1901697-1
FEED FINGER ASSEMBLY,EF
183
2119949-1
2063961-1
5-18022-5
2119653-1
-
-
- 1 1 1 1 11
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
2119950-1
2119792-1
-
2119641-1
-
2063440-1
- 1 1 1 1 11
8-22280-7
SPRING, COMPRESSION
176
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
- 1 1 1 1 11
1752353-2
GUIDE PIN,HOLDDOWN
-
- 1 1 1 1 11
1901680-2
GUIDE PIN,HOLDDOWN
175
D
174
- - - - 2 -2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
-
- 1 1 1 1 11
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
-
- REF REF REF REF REF 1
994970-2
COUNTER, MAGNETIC
164
- - - - 1 -1
240638-1
SPRING, FEED FINGER
163
- - - - 1 -1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - 1 SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 - -1
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 11
455888-5
SPACER, CRIMPER
82
- 1 1 1 1 11
2119791-5
DEPRESSOR, WIRE
73
- 1 1 1 1 11
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 22
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 1 1 1 11
2119943-1
WASHER, SPACER
69
- 1 - - 1 11
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 2 22
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 11
1901681-1
HOLDDOWN, TERMINAL
65
- 2 2 2 2 22
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
- 1 - 1 1 11
2119793-1
LIMITER, ADJUSTMENT BOLT
63
- 3 - 3 3 33
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 1 1 1 1 11
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
- - - - - 11
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 11
- 3 3 3 3 33
2161924-2
2168400-4
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
58 C
57
- 2 2 2 2 2 2 1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
56
- 2 2 2 2 22
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 22
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 22
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 1 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 1 -1
2119792-1
PAWL, EF, AIR
51
- 1 1 1 1 1 1 1-1752354-7
STANDOFF,HOLD-DOWN
50
- - - - 1 23
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 11
2119652-1
FEED CAM, PRE FEED
48
- - - - - 11
2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 11
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 11
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 1 11
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 1 11
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 1 11
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 1 11
2119644-2
RAM WASHER, PRECISION
38
- 1 1 1 1 11
2119085-1
FA HEAD, ATLANTIC STYLE
37
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
- 1 - 1 1 11
- 7 7 7 7 77
- 2 2 2 2 22
- 2 2 2 2 22
- 1 1 1 1 11
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
35
33
31
29 B
27
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 2 2 2 2 22
1320906-1
STUD, THREADED
25
- 1 1 1 1 11
1752371-5
PLATE, STRIP GUIDE
24
- 1 1 1 1 11
240825-6
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2 22
4-22281-1
SPRING, COMPRESSION
22
- 1 1 1 1 11
1752373-4
DRAG
20
- 2 2 2 2 22
1901259-7
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 4 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 1 11
5-240641-4
SPACER
16
- 1 1 1 1 11
1752360-1
SPACER,HOLD-DOWN
13
- - 1 - - -1
2119957-2
APPLICATOR SHIM PACK
260
1 - 1 1 1 1 11
240644-1
PLATE, REAR SHEAR
11
- 1 - 1 1 11
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
252
- - - - - -1
-
-
10
- - - - 1 -1
2119640-1
PUSH ROD, AIR FEED
250
1 - 1 1 1 1 11
690482-3
PLATE, FRONT SHEAR
9
- - - - 1 -1
2079988-1
BUSHING, LCH5-12, MISUMI
249
1 1 1 1 1 1 1 1 2-1803001-1
ANVIL, COMBINATION, END FEED
8
- - - - 1 -1
2119641-1
FEED CAM, AIR FEED
248
1 - 1 1 1 1 11
690474-3
BLADE, SLUG
7
- 1 - 1 1 11
2119798-1
DETENT PIN
247
- - - - - -1
-
-
6
- 1 - 1 1 11
1-22279-3
SPRING, COMPRESSION
246
- 1 1 1 1 11
240641-1
SPACER
5
- - 1 - - -1
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 1 11
3-238009-1
BLOCK, FL CRIMPER SPACER
4
- 1 1 1 1 11
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
1 1 1 1 1 1 1 1 1-2119785-9
CRIMPER, INSULATION OVERLAP PREMIUM
3
- 1 1 1 1 11
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
- - - - - -1
-
-
2
- 1 1 1 1 11
2119083-1
RETAINER, INSULATION DIAL
242
1 1 1 1 1 1 1 1 3-1633305-1
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2 -1
PART NO
DESCRIPTION
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
PART NO
DESCRIPTION
ITEM A
NO
DWN
S.ALVES
12APR2013
CHK
12APR2013
P.BARLETTA
APVD
12APR2013 NAME
C.LIMA
PRODUCT SPEC
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
DRAWING NO
2150018
RESTRICTED TO
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SCALE
SHEET
1:1
OF
14
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION